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Carlton 2400-4 - User Manual

Carlton 2400-4
83 pages
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Model 2400-4
Machine Serial # ____________
Engine Model & Spec # ____________
Engine Serial # ____________
Purchase Date ____________
Dealer ____________
Carlton
J.P. Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg S.C. 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.biz

Questions and Answers

  • A
    Ashley ArnoldAug 18, 2025
    How to fix engine not starting on Carlton Grinder?
    • J
      Jennifer CastanedaAug 19, 2025
      If the engine of your Carlton Grinder won't start, it could be due to a loose ground wire or hot wire. In this case, you should clean and tighten the wires. Alternatively, the battery might be dead, requiring a recharge or replacement.
  • A
    Ashley JacksonAug 21, 2025
    What to do if cutter wheel stops turning on Carlton 2400-4 Grinder?
    • S
      Sarah CookAug 21, 2025
      If your Carlton Grinder's cutter wheel stops turning, several issues could be the cause. The belt might not be engaged, so you should adjust the yoke assembly. Alternatively, the engine belt or poly chain belt could be broken, requiring replacement. A sheared key in the shaft or a broken cutter wheel shaft could also be the problem, each necessitating replacement.
  • T
    Taylor OchoaAug 23, 2025
    Why is there a hydraulic system loss of power in Carlton Grinder?
    • M
      Morgan RichardsonAug 23, 2025
      If the hydraulic system of your Carlton Grinder is losing power, it could be due to several reasons. First, check if the oil level is low and refill it with the correct oil. Second, the valve might be set too low, requiring adjustment of the relief valve. A missing or sheared key on the pump shaft could also be the cause, necessitating removal of the pump and repair or replacement of the keyway. Finally, a bad cylinder might be the issue, requiring replacement of the cylinder packing.
  • H
    Heather Brock DDSAug 26, 2025
    Why Carlton 2400-4 has traction loss of power?
    • K
      kburkeAug 26, 2025
      If the Carlton Grinder experiences traction loss of power, it could be due to an open free wheel valve, which needs to be closed. It might also be due to a worn free wheel valve, which needs replacement. The relief valve could be set too low, requiring an increase in pressure by turning the relief valve screw inward. A broken drive chain or a worn hydraulic motor could also cause this issue, both requiring replacement.
  • D
    Darrell PachecoAug 28, 2025
    Why is Carlton Grinder cutter wheel vibrating?
    • C
      claudia11Aug 28, 2025
      If the Carlton Grinder's cutter wheel is vibrating, it could be due to a missing tooth, which should be replaced. Another cause could be a pocket out of balance, so always replace pockets in pairs across from each other. Also, check for improper tooth arrangement and install correctly with like pairs of teeth directly across from each other.
  • A
    Alexander McclainAug 30, 2025
    Why is Carlton Grinder cutter wheel throwing teeth?
    • W
      williamsjenniferAug 30, 2025
      If your Carlton Grinder's cutter wheel is throwing teeth, it could be due to a bad pocket, which should be replaced. Alternatively, there might be dirt in the pocket, requiring you to clean the pocket and replace the missing teeth. A worn cutter wheel could also cause this, necessitating its replacement.
  • M
    Maria RogersSep 1, 2025
    Why does Carlton 2400-4 cutter head swings faster one way?
    • D
      Dawn PrestonSep 1, 2025
      If the cutter head of your Carlton Grinder swings faster one way than the other, the counter balance valve is likely out of adjustment. Adjust the counter balance valve to equalize the swing speed.
  • S
    Stephanie ButlerSep 3, 2025
    How to fix belt squeal in Carlton 2400-4?
    • K
      Kathy HarrisSep 4, 2025
      If your Carlton Grinder's belt is squealing, it's likely because the belt tension is too loose, so you should tighten it. Alternatively, the belt might be out of line, requiring you to align the pulleys.
  • T
    Troy YoderSep 6, 2025
    Why is the belt jumping off Carlton Grinder?
    • M
      Michael JohnsonSep 6, 2025
      If the Carlton Grinder's belt is jumping off, it could be because you are engaging or disengaging the belt at high engine RPM. Only engage or disengage belts at low engine speeds. Additionally, the belt keeper might be too far from the belt, so adjust the keeper closer to the belt.
  • J
    Jennifer AdamsSep 8, 2025
    Why is Carlton Grinder cutter wheel breaking teeth?
    • C
      crystal95Sep 9, 2025
      If the Carlton Grinder's cutter wheel is breaking teeth, it's likely because the teeth are set too far out of the pocket. Use a gauge to set the teeth correctly.

Summary

DIESEL ENGINE EXHAUST WARNING

CALIFORNIA Proposition 65 Warning

Warning about diesel exhaust constituents known to cause cancer and reproductive harm.

STUMP GRINDER LIMITED WARRANTY

EXPLANATION OF LIMITED WARRANTY

Details on what the warranty covers and exclusions.

IMPORTANT NOTICE

Key points regarding warranty validation and limitations.

FOREWORD

GENERAL INFORMATION

MACHINE FEATURES

MACHINE SPECIFICATIONS

SAFETY PRECAUTIONS

SAFETY FIRST ALWAYS!

Importance of the safety alert symbol and its accompanying words.

PERSONAL PROTECTION

Recommended personal protective equipment and practices.

DAILY CHECKLIST

MACHINE CONTROLS

TRANSPORTING

LOADING

Procedures for loading the machine onto a vehicle.

UNLOADING

Procedures for unloading the machine from a vehicle.

MACHINE OPERATION

STARTING

Steps for starting the engine and preparing for operation.

MACHINE MAINTENANCE

LUBRICATION CHART

Lubrication Schedule

Schedule for lubricating machine components.

TROUBLE SHOOTING GUIDE

SERVICING BELTS

Replacing V-Belt

Instructions for replacing the V-belt.

Replacing PolyChain Belt

Instructions for replacing the PolyChain belt.

SERVICING BEARINGS

Replacing Jack Shaft Bearings

Steps to replace jack shaft bearings.

Replacing Cutter Wheel Bearings

Steps to replace cutter wheel bearings.

SERVICING FRONT AXLE

SERVICING REAR AXLE

SERVICING BOOM PIVOT

SERVICING CUTTER WHEEL

TOOTH ARRANGEMENT

Guidelines for arranging teeth on the cutter wheel.

TOOTH SHARPENING

Process for sharpening cutter teeth.

SERVICING HYDRAULICS

CHANGING HYDRAULIC FILTER

Procedure for replacing the hydraulic filter.

ADJUSTING CUTTER HEAD LIFT PRESSURE

How to adjust hydraulic pressure for cutter head lift.

REPLACING HARDENED BUSHINGS

Instructions for replacing hardened bushings.

REPLACING HYDRAULIC PUMP

Steps for replacing the hydraulic pump.

HYDRAULIC ASSEMBLY

HYDRAULIC SCHEMATIC

Diagram of the hydraulic system layout.

HYDRAULIC INLET ASSEMBLY

Parts list for the hydraulic inlet assembly.

STEERING HYDRAULIC ASSEMBLY

Parts list for the steering hydraulic assembly.

TRACTION HYDRAULIC ASSEMBLY

Parts list for the traction hydraulic assembly.

LIFT HYDRAULIC ASSEMBLY

Parts list for the lift hydraulic assembly.

TONGUE HYDRAULIC ASSEMBLY

Parts list for the tongue hydraulic assembly.

SWING HYDRAULIC ASSEMBLY

Parts list for the swing hydraulic assembly.

HYDRAULIC RETURN ASSEMBLY

Parts list for the hydraulic return assembly.

CONTROL VALVE ASSEMBLY

Parts list for the control valve assembly.

FRONT AXLE ASSEMBLY

REAR AXLE ASSEMBLY

DUAL WHEEL ASSEMBLY

Parts and assembly for dual wheels.

PIVOT ASSEMBLY

LOWER PIVOT ASSEMBLY

Parts list for the lower pivot assembly.

UPPER PIVOT ASSEMBLY

Parts list for the upper pivot assembly.

BOOM ASSEMBLY

ENGINE BELT ASSEMBLY

Parts list for the engine belt assembly.

BELT ENGAGEMENT ASSEMBLY

Parts list for the belt engagement assembly.

JACK SHAFT ASSEMBLY

Parts list for the jack shaft assembly.

POLY CHAIN BELT ASSEMBLY

Parts list for the poly chain belt assembly.

CUTTER WHEEL ASSEMBLY

Parts list for the cutter wheel assembly.

CHIP GUARD ASSEMBLY

Parts list for the chip guard assembly.

Carlton 2400-4 Specifications

General IconGeneral
BrandCarlton
Model2400-4
CategoryGrinder
LanguageEnglish

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