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Carlton 2400-4 - User Manual

Carlton 2400-4
83 pages
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Model 2400-4
Machine Serial # ____________
Engine Model & Spec # ____________
Engine Serial # ____________
Purchase Date ____________
Dealer ____________
Carlton
J.P. Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg S.C. 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.biz

Questions and Answers

Summary

DIESEL ENGINE EXHAUST WARNING

CALIFORNIA Proposition 65 Warning

Warning about diesel exhaust constituents known to cause cancer and reproductive harm.

STUMP GRINDER LIMITED WARRANTY

EXPLANATION OF LIMITED WARRANTY

Details on what the warranty covers and exclusions.

IMPORTANT NOTICE

Key points regarding warranty validation and limitations.

FOREWORD

GENERAL INFORMATION

MACHINE FEATURES

MACHINE SPECIFICATIONS

SAFETY PRECAUTIONS

SAFETY FIRST ALWAYS!

Importance of the safety alert symbol and its accompanying words.

PERSONAL PROTECTION

Recommended personal protective equipment and practices.

DAILY CHECKLIST

MACHINE CONTROLS

TRANSPORTING

LOADING

Procedures for loading the machine onto a vehicle.

UNLOADING

Procedures for unloading the machine from a vehicle.

MACHINE OPERATION

STARTING

Steps for starting the engine and preparing for operation.

MACHINE MAINTENANCE

LUBRICATION CHART

Lubrication Schedule

Schedule for lubricating machine components.

TROUBLE SHOOTING GUIDE

SERVICING BELTS

Replacing V-Belt

Instructions for replacing the V-belt.

Replacing PolyChain Belt

Instructions for replacing the PolyChain belt.

SERVICING BEARINGS

Replacing Jack Shaft Bearings

Steps to replace jack shaft bearings.

Replacing Cutter Wheel Bearings

Steps to replace cutter wheel bearings.

SERVICING FRONT AXLE

SERVICING REAR AXLE

SERVICING BOOM PIVOT

SERVICING CUTTER WHEEL

TOOTH ARRANGEMENT

Guidelines for arranging teeth on the cutter wheel.

TOOTH SHARPENING

Process for sharpening cutter teeth.

SERVICING HYDRAULICS

CHANGING HYDRAULIC FILTER

Procedure for replacing the hydraulic filter.

ADJUSTING CUTTER HEAD LIFT PRESSURE

How to adjust hydraulic pressure for cutter head lift.

REPLACING HARDENED BUSHINGS

Instructions for replacing hardened bushings.

REPLACING HYDRAULIC PUMP

Steps for replacing the hydraulic pump.

HYDRAULIC ASSEMBLY

HYDRAULIC SCHEMATIC

Diagram of the hydraulic system layout.

HYDRAULIC INLET ASSEMBLY

Parts list for the hydraulic inlet assembly.

STEERING HYDRAULIC ASSEMBLY

Parts list for the steering hydraulic assembly.

TRACTION HYDRAULIC ASSEMBLY

Parts list for the traction hydraulic assembly.

LIFT HYDRAULIC ASSEMBLY

Parts list for the lift hydraulic assembly.

TONGUE HYDRAULIC ASSEMBLY

Parts list for the tongue hydraulic assembly.

SWING HYDRAULIC ASSEMBLY

Parts list for the swing hydraulic assembly.

HYDRAULIC RETURN ASSEMBLY

Parts list for the hydraulic return assembly.

CONTROL VALVE ASSEMBLY

Parts list for the control valve assembly.

FRONT AXLE ASSEMBLY

REAR AXLE ASSEMBLY

DUAL WHEEL ASSEMBLY

Parts and assembly for dual wheels.

PIVOT ASSEMBLY

LOWER PIVOT ASSEMBLY

Parts list for the lower pivot assembly.

UPPER PIVOT ASSEMBLY

Parts list for the upper pivot assembly.

BOOM ASSEMBLY

ENGINE BELT ASSEMBLY

Parts list for the engine belt assembly.

BELT ENGAGEMENT ASSEMBLY

Parts list for the belt engagement assembly.

JACK SHAFT ASSEMBLY

Parts list for the jack shaft assembly.

POLY CHAIN BELT ASSEMBLY

Parts list for the poly chain belt assembly.

CUTTER WHEEL ASSEMBLY

Parts list for the cutter wheel assembly.

CHIP GUARD ASSEMBLY

Parts list for the chip guard assembly.

Carlton 2400-4 Specifications

General IconGeneral
BrandCarlton
Model2400-4
CategoryGrinder
LanguageEnglish

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