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Carlton 7500 - User Manual

Carlton 7500
129 pages
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Model 7500
Machine Serial # _____________
Engine Model & Spec # _____________
Engine Serial # _____________
Purchase Date _____________
Dealer _____________
Carlton
J.P.Carlton Company
Div. D.A.F. Inc.
121 John Dodd Road
Spartanburg, SC 29303
Ph. (864) 578-9335
Fax (864) 578-0210
www.stumpcutters.com
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Summary

Safety Alert

Safety Symbols Explained

Explains DANGER, WARNING, and CAUTION safety symbols.

Personal Protection Requirements

Lists necessary protective gear and clothing for safe operation.

Foreword

General Information

Machine Features

Machine Specifications

Safety Precautions

Safety-Alert Symbol Meaning

Explains the safety-alert symbol and its accompanying words: DANGER, WARNING, CAUTION.

Personal Safety Gear

Lists recommended personal protection like face shield, hearing, and clothing.

Safe Operation Guidelines

Provides key guidelines for safe operation and handling of the machine.

Daily Checklist

Machine Controls

Engine Control Operation

Details on starting the engine, bypass, and key switch functions.

Hydraulic Control Levers

Explains operation of levers for cutter head lift, tongue extension, and boom swing.

Swing Speed Adjustment

How to adjust the cutter head swing speed using the control valve.

Cutter Wheel Engagement

Steps for engaging and disengaging the cutter wheel drive using the lever.

Optional Controls

Information on optional throttle switch and engager switch.

Wired Remote Control Operation

Instructions for operating the machine via a wired remote transmitter.

Servicing Safety Precautions

Critical safety rules before servicing the machine.

Converting to Wireless Transmitter

Steps to convert from a wired to a wireless radio transmitter system.

Wireless Remote Operation Steps

Procedures for starting and operating the machine using a wireless remote transmitter.

Wireless Transmitter Programming

Instructions for programming the wireless transmitter and receiver units.

Radio Control Troubleshooting

Guidance for troubleshooting common issues with the wireless radio control system.

Towing Guide

Towing Safety Rules

Emphasizes that only experienced drivers should tow machinery and other safety tips.

Machine Operation

Starting the Engine

Steps and precautions to take before starting the stump cutter engine.

Machine Maintenance

Maintenance Safety Precautions

Crucial safety measures to follow before performing any maintenance tasks.

Lubrication Chart

Lubrication Schedule Details

Details the lubrication points, frequencies, and recommended grease type.

Troubleshooting Guide

Machine Wiring

Standard Wiring Diagram

Illustrates the standard wiring layout and color codes for the machine's electrical system.

Lights & Brakes Assembly

Trailer Light Assembly Parts

Lists parts and quantities for the trailer light assembly.

Electric Brake Assembly Parts

Lists parts and quantities for the electric brake system.

Servicing Cutter Wheel

Cutter Wheel Safety

Essential safety rules to follow before performing any work on the cutter wheel.

Tooth Arrangement Guidelines

Explains the correct tooth and pocket arrangement for vibration cancellation and optimal performance.

Optional Dura Disk II Cutter Wheel

Details specific information for the optional Dura Disk II cutter wheel and its teeth.

Tooth Sharpening Procedures

Instructions on how to sharpen teeth, including safety precautions.

Servicing Hydraulics

Hydraulic System Safety

Critical safety measures to follow before servicing hydraulic systems.

Hydraulic Oil and Filter Maintenance

Guidance on checking oil level, type, and replacing the hydraulic filter.

Replacing Hydraulic Components

Procedures for replacing rod ends, bushings, hydraulic pump, and hoses.

Servicing Boom Pivot

Boom Pivot Servicing Safety

Safety precautions that must be followed when servicing the boom pivot.

Servicing Belts

Belt System Safety

Safety warnings that must be followed prior to working on the belt system.

Replacing V-Belt Procedure

Step-by-step instructions for removing and replacing the V-belt.

Poly Chain Belt Safety

Safety precautions to be taken when replacing the Poly Chain® belt.

Replacing Poly Chain Belt

Detailed procedure for removing and replacing the Poly Chain® belt.

Servicing Bearings

Bearing Service Safety

Safety instructions that must be followed before servicing any bearings.

Replacing Jackshaft Bearings

Step-by-step guide for removing and installing new jackshaft bearings.

Cutter Wheel Bearing Safety

Safety precautions to follow before servicing cutter wheel bearings.

Replacing Cutter Wheel Bearings

Procedures for removing and installing new cutter wheel bearings.

Servicing Stub Shaft

Stub Shaft Service Safety

Safety measures that must be followed before servicing the stub shaft.

Hydraulic Assembly

Remote Control Hydraulic Assembly Parts

Lists the parts required for the remote control hydraulic system.

Remote Manifold Assembly Parts

Details the components that make up the remote control manifold assembly.

Swing Out Controls Hydraulic Assembly Parts

Lists the parts required for the swing out controls hydraulic assembly.

Lift Cylinder Assembly Parts

Exploded view and parts list for the 4x12 lift cylinder assembly.

Swing Cylinder Assembly Parts

Exploded view and parts list for the 3 1/2 x 8 swing cylinder assembly.

Tongue Cylinder Assembly Parts

Exploded view and parts list for the 3 x 60 tongue cylinder assembly.

Hydraulic Pump Assembly Parts

Exploded view and parts list for the hydraulic pump assembly.

Frame Assembly

Base Frame Assembly Parts

Lists the parts and quantities for the main base frame assembly.

Remote Box Assembly Parts

Lists the parts and quantities for the remote control box assembly.

Swing Out Boom Assembly Parts

Lists the parts and quantities for the swing out boom assembly.

Pivot Assembly

Engine Assembly

Engine Belt Assembly

Jackshaft Assembly

Poly Chain Belt Assembly

Cutter Wheel Assembly

Carlton 7500 Specifications

General IconGeneral
BrandCarlton
Model7500
CategoryGrinder
LanguageEnglish

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