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Carlyle 06D Series User Manual

Carlyle 06D Series
72 pages
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O6D/E APPLICATION GUIDE
Bowman Refrigeration 206-706-3033

Table of Contents

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Carlyle 06D Series Specifications

General IconGeneral
BrandCarlyle
Model06D Series
CategoryAir Compressor
LanguageEnglish

Summary

General Information

Features of Carlyle 06D/E Compressors

Details key features of Carlyle 06D/E compressors with labeled diagrams.

06D/E Refrigeration Compressor Specifications

06D/E Compressor Specifications (60 Hz Units)

Detailed specifications for 60 Hz 06D/E compressors including dimensions and electrical data.

06D/E Compressor Specifications (50 Hz Units)

Detailed specifications for 50 Hz 06D/E compressors including dimensions and electrical data.

System Design Considerations

General Application Information

Discusses general applications and operating limits for Carlyle compressors.

Compressor Rating Notes

Explains how compressor ratings are determined and factors affecting performance.

Refrigerant Piping

Provides recommendations for designing refrigerant piping systems to ensure compressor reliability.

Vibration Isolation

Advises on methods to minimize noise and vibration transmission from compressors.

Refrigerant Migration and Floodback

Discusses issues of refrigerant migration and floodback and their impact on compressors.

Proper Compressor Control and Protection

Emphasizes the importance of correct control and protection strategies for compressor reliability.

Clean and Dry System

Highlights the critical need for clean and dry systems, especially with HFC refrigerants and POE lubricants.

Prevent Excessive Discharge Temperatures

Details limits and prevention methods for excessive discharge gas temperatures.

Compressor Interconnection

Provides guidelines for interconnecting 06D and 06E compressors in common circuits.

Motor-Compressor Selection

Offers guidance on selecting motors and compressors, considering potential overloading.

Code Approvals

Lists UL, CSA, and ISO 9002 approvals for 06D/E compressors.

Compressor Wiring Procedures

Stresses the importance of proper wiring and electrical connections for compressor operation.

Compressor Lubrication System

Compressor Lubrication

Explains the necessity of adequate lubrication for compressor life and operation.

Recommended Oils

Lists Carlyle-approved oils for CFC, HCFC, and HFC refrigerants.

06D/E Oil Pressure History

Provides a history of operating oil pressures for 06D/E models, noting variations.

Capacity Control

Suction Cut-Off Capacity Control

Explains the suction cut-off capacity control system and its approved applications.

Design for Proper Oil Return to Compressor

Discusses how unloading affects oil return and piping design considerations.

Capacity Control Application Ranges

Details application ranges for capacity control based on refrigerant and temperature.

Pump-Down Control

Advises on pump-down control strategies to avoid compressor short-cycling.

Unloader Differential Setting

Recommends minimum differential settings for unloader operation to prevent short cycling.

Part Load Performance Factors

Provides factors for estimating part-load performance of 06D/E compressors.

Pressure Differential (△P) Required to Load Compressor

Explains the pressure differential needed for unloader valve operation.

Electric Solenoid Capacity Control Operation

Describes how electric solenoid capacity control valves function for loading and unloading.

Suction Pressure Capacity Control Operation

Details how suction pressure controls capacity via diaphragm and poppet valves.

Pressure Actuated Capacity Control Adjustment

Explains how to adjust pressure-actuated unloader valves for load-up and differential set points.

Variable Frequency Drives

Discusses the use of VFDs for capacity control and energy savings, including limitations.

Compressor Features and Accessories

06D Compressor Motor Protection

Details inherent motor protection features for 06D compressors, including overloads and thermostats.

06E Compressor Motor Protection

Covers motor protection for 06E compressors, including circuit breakers and internal thermostats.

Rated Load Amperes (RLA) and Maximum Continuous Current (MCC)

Defines RLA and MCC, explaining how Carlyle specifies MCC values.

06D Compressor MCC Values

Lists approved MCC values for 06D compressors and their compliance with UL/NEC standards.

06E Compressor MCC Values

Explains why Carlyle does not list MCC values for 06E compressors, referring to electrical tables.

06D Compressor Contactor Selection

Provides recommendations for sizing contactors for 06D compressors.

06D Compressors: Wire Sizing

Offers guidance on wire sizing for 06D compressors based on thermal protection.

06E Compressors: Contactor Selection and Wire Sizing

Details contactor selection and wire sizing for 06E compressors, referencing circuit breaker data.

Compressor Nameplate Data

Explains the information found on compressor nameplates and variations.

Safety Relief Valves

Describes the built-in safety relief valves on 06E compressors and their function.

Suction Strainers

Mentions the location and function of suction strainers on 06D/E compressors.

Oil Safety Switch

Details the function and specifications of approved oil safety switches for compressor protection.

Crankcase Heaters

Lists Carlyle-approved crankcase heater packages and their usage.

Mufflers

Provides a table of muffler packages, including part numbers, sizes, and lengths.

Baffle Plates

Discusses the effectiveness and limitations of baffle plates for reducing gas pulsation.

Discharge Line Check Valves

Explains the purpose of discharge line check valves in preventing refrigerant migration.

Cylinder Head Cooling Fans

Describes the function of cylinder head cooling fans for low-temperature applications.

Spring Mounting Package

Details packages for spring mounting 06D and 06E compressors.

Solid Mounting

Mentions that 06D/E compressors can be solid mounted and offers a spacer part number.

Electrical Terminal Parts

Lists available terminal parts and wire sizes for 06E compressors.

Conduit Adapter Plates

Explains the use of conduit adapter plates for mounting electrical conduits to 06E terminal boxes.

SAE Adapter Fitting

Describes an SAE adapter fitting for compressor oil drain plugs.

Service Valves

Provides tables for service valve selection for 06D and 06E compressors.

Appendix A: Compressor Outline Drawings

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