Carlyle 06ZCE1H3AA06013 User Manual

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 574-086 Rev. A Printed in U.S.A. Pg 1 3-22 Replaces: 574-086
TABLE OF CONTENTS
PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 1
R-134a, R-1234ze, or R-513A Applications . . . . . 1
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Compressor Offerings . . . . . . . . . . . . . . . . . . . . . 1
Standard Features . . . . . . . . . . . . . . . . . . . . . . . . 2
MEDIUM/HIGH TEMPERATURE SYSTEM
DESIGN CONSIDERATIONS . . . . . . . . . . . . . . 8
Refrigerants and Lubricants . . . . . . . . . . . . . . . . 8
Environmental Considerations . . . . . . . . . . . . . . 9
Operating Limits and Controls . . . . . . . . . . . . . . 9
MEDIUM/HIGH TEMPERATURE SYSTEM OIL
MANAGEMENT (R-134A, R-1234ZE) . . . . . . . 11
Oil Pressure Requirements . . . . . . . . . . . . . . . . 11
Oil Separator Recommendations . . . . . . . . . . . 11
Oil Heater Recommendations for Air-Cooled
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Oil Level Safety Switch . . . . . . . . . . . . . . . . . . . . 11
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PCM Controller Operation . . . . . . . . . . . . . . . . . 12
COMPRESSOR DESIGN PRESSURES . . . . . . . 15
Compressor Requirements . . . . . . . . . . . . . . . . 15
Design Pressures . . . . . . . . . . . . . . . . . . . . . . . . 15
VARIABLE FREQUENCY DRIVE GUIDELINES . 16
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Compressor Protection Limits and Guidelines 16
Compressor Input Voltage . . . . . . . . . . . . . . . . . 16
COMPRESSOR ELECTRICAL DATA . . . . . . . . . 19
Allowable Voltage Range . . . . . . . . . . . . . . . . . . 19
ELECTRICAL CONNECTION REQUIREMENTS 19
Power Connections . . . . . . . . . . . . . . . . . . . . . . 19
Motor Windings Thermistor . . . . . . . . . . . . . . . . 19
COMPRESSOR ACCESSORIES . . . . . . . . . . . . . 20
Oil Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Economizers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
PCM Controller . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Compressor Oil . . . . . . . . . . . . . . . . . . . . . . . . . . 20
VFD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Motor Cooling Valves & Solenoid Coils . . . . . . 21
De-Superheating Valves . . . . . . . . . . . . . . . . . . . 21
PACKAGING AND STORAGE REQUIREMENTS 21
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Weights and Dimensions . . . . . . . . . . . . . . . . . . 21
INTRODUCTION
The 06Z screw compressor family is a variable frequency
drive, twin screw, oil injected helical rotor compressor. This
manual is for the Carlyle
®
variable speed screw compressor
product line, which is comprised of three frame model sizes
06ZC, ZF, and ZJ. Carlyle offers distinct versions of the vari-
able screw compressor for Medium/High Temperature applica-
tions qualified with R-134a, R-1234ze, or R-513A refrigerants.
The following compressor features are offered:
• Variable Vi valve to optimize compressor efficiency.
• Integrated discharge muffler.
• Wide variable speed range to maximize compressor capaci-
ty.
• Standard 2-pole induction motors.
The operational limits, required accessories, and operational
guidelines are contained in this manual must be complied with to
stay within the compressor warranty guidelines.
R-134a, R-1234ze, or R-513A Applications
The 06Z series compressors are designed for air-cooled R-134a,
R-1234ze, or R-513A applications only.
Each variable screw compressor is designed to be applied with
a dedicated, performance-matched oil separator. This
compressor / oil separator assembly can be applied in a
medium-temperature or high-temperature refrigeration circuit.
Carlyle offers the required oil separators as shown on page 20
of this application guide.
Scope
This application guide is intended to familiarize system design-
ers with the variable screw compressor and to provide technical
information necessary to assure safe and reliable compressor op-
eration.
Certifications
UL and CSA approvals have been obtained for specific 06Z
screw compressor models applied with R-134a, R-1234ze, or
R-513A.
UL File #: SA4936
CSA File #: SA4936
UL, CSA, and CE approvals have been obtained for all
voltage
combinations shown on page 18 of this guide.
These compressor
models also comply with the EC Low Voltage and Machinery
Directives.
Compressor Offerings
The three variable speed frame sizes (06ZC, 06ZF, and 06ZJ) are
optimized for application in economized
refrigeration circuits.
Table 1 notes the available variable speed screw compressor
model offering.
06ZC, ZF, ZJ
VARIABLE SPEED TWIN SCREW
COMPRESSOR APPLICATION GUIDE

Carlyle 06ZCE1H3AA06013 Specifications

General

Brand	Carlyle
Model	06ZCE1H3AA06013
Category	Air Compressor
Language	English

Summary

Carlyle Variable Speed Compressor Application Guide

Introduction to 06Z Series

Overview of the 06Z compressor line, its features, and applications.

Refrigerant Compatibility

Details compressor suitability for R-134a, R-1234ze, or R-513A refrigerants.

Certifications and Approvals

Outlines UL, CSA, and CE approvals obtained for the compressor models.

Standard Compressor Features

Model Number Nomenclature Explained

Explains the coding system used for Carlyle 06Z compressor model numbers.

06ZC Frame 1 Physical Dimensions

Suction and Discharge Views

Presents detailed dimensions and port locations for the compressor views.

06ZC Frame 1 Connections and Layout

Top and Bottom View Layouts

Shows the layout of components and ports on the top and bottom of the 06ZC compressor.

06ZF Frame 2 Physical Dimensions

Suction and Discharge Views

Presents detailed dimensions and port locations for the compressor views.

06ZF Frame 2 Connections and Layout

Top and Bottom View Layouts

Shows the layout of components and ports on the top and bottom of the 06ZF compressor.

06ZJ Frame 3 Physical Dimensions

Suction and Discharge Views

Presents detailed dimensions and port locations for the compressor views.

Medium/High Temp System Design Considerations

Approved Refrigerants & Lubricants

Specifies approved refrigerants and lubricants for the compressor.

Assembly & Terminal Grease

Recommends specific greases for assembly and terminal pins.

Environmental & Operating Limits

Operating Ambient Temperature

Defines acceptable ambient temperature ranges for non-operating and operating conditions.

Compressor Rotation Control

Emphasizes correct rotation and provides procedures to ensure it.

System Design & Control Recommendations

Refrigeration System Design

Recommendations for discharge check valves and handling temperature extremes.

PCM Controller Safety Features

Lists safety control functionalities provided by the PCM module.

Oil Management Requirements

Oil Pressure & Separator Specs

Defines oil pressure criteria and recommends oil separators.

Oil Filter Requirements

Details requirements for the oil filter, including Beta Ratio and pressure drop.

PCM Controller Operation & Setup

PCM Controller Configuration

Describes how to configure the PCM controller using BACView software.

Required PCM Accessories

Lists essential accessories needed for the PCM controller.

PCM Module Inputs & Outputs

PCM Input Signals

Describes the various inputs to the PCM module, including sensors and switches.

PCM Output Signals

Describes the outputs from the PCM module, controlling various components.

Vi Piston Control & Compressor Protection

Vi Piston Control Operation

Details how the PCM controller manages the Vi piston for compressor efficiency.

Temperature Control Points

Lists temperature thresholds for control actions and shutdowns.

Compressor Design Pressures & Safety

Design Pressures & Relief Valve

Lists hydrostatic design pressures and describes the pressure relief valve.

Variable Frequency Drive (VFD) Guidelines

VFD Application Scope

Defines the scope of VFD application qualification for specific compressor models.

Compressor Protection with VFD

Details limits for discharge, motor temperature, and motor current when using VFDs.

Compressor Electrical Data & Connections

Allowable Voltage Ranges

Lists the acceptable voltage ranges for the compressor motors.

Power & Thermistor Connections

Details power wire connections and motor winding thermistor connections.

VFD Selection & Motor Data

VFD Part Number Selection

Lists part numbers for VFDs based on voltage, power, and enclosure rating.

Air-Cooled Motor Electrical Data

Provides electrical data for motors used with R-134a, R-1234ze, and R-513A.

Compressor Electrical Data & Wiring

Allowable Voltage Range

Lists the acceptable voltage ranges for the compressor motors.

Electrical Connection Requirements

Details power wire connections and terminal pin layouts.

Compressor Accessories

Oil Separators and Economizers

Specifies part numbers and usage for oil separators and economizers.

PCM Controller and VFD Drive

Lists part numbers for PCM controllers and refers to VFD data.

Motor Cooling, De-Superheating Valves & Packaging

Motor Cooling & De-Superheating Valves

Lists part numbers for motor cooling valves, coils, and de-superheating valves.

Packaging & Storage

Covers packaging, shipping, and storage recommendations for compressors.