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Carrier 35E - User Manual

Carrier 35E
24 pages
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 533-530 Printed in U.S.A. Form 35E-2SI Pg 1 3-06 Replaces: 35E-1SI
Book 3
Tab 6 a
Installation and Start-Up Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS ......................1
PRE-INSTALLATION..............................2
General ..........................................2
Warranty ......................................... 2
CONTROL ARRANGEMENTS....................3,4
INSTALLATION ................................. 4-6
Step 1 Install Volume Control Box ............. 4
Step 2 Make Duct Connections ................ 4
Step 3 Install Sensors and Make Field
Wiring Connections Electronic Analog
or DDC (Direct Digital Controls) ................4
CONTROL SET-UP ...............................7
General ..........................................7
Set Points ........................................7
Field Adjustments of Minimum and
Maximum Airflow Set Points ................... 7
System Calibration of the Linear Averaging
Flow Probe.....................................7
PNEUMATIC CONTROLS .......................7-11
Preparation for Balancing (Control
Sequences 1102 and 1103)..................... 7
Balancing Procedure
(Control Sequences 1102 and 1103)............9
DIRECT ACTING THERMOSTAT,
NORMALLY OPEN DAMPER (Control
Sequence 1102)
REVERSE ACTING THERMOSTAT, NORMALLY
CLOSED DAMPER (Control Sequence 1103)
Balancing Procedure
(Control Sequences 1104-1110) ...............10
Preventative Maintenance.......................10
Pneumatic Control Troubleshooting.............10
ANALOG CONTROLS ........................ 11-13
Balancing Procedures
(Control Sequences 2100-2105) ............... 11
Analog Control Troubleshooting ................13
ComfortID™ CONTROLS ..................... 13-21
Install Sensors and Make Field-Wiring
Connections ..................................13
GENERAL
SUPPLY-AIR TEMPERATURE SENSOR
INSTALLATION
SPACE TEMPERATURE SENSOR INSTALLATION
AND WIRING
WIRING THE SPACE TEMPERATURE SENSOR
AND SET POINT ADJUSTMENT SLIDEBAR
WIRINGTHECCNNETWORKCOMMUNICATION
SERVICE JACK
PRIMARY AIR TEMPERATURE SENSOR
INSTALLATION
INDOOR-AIR QUALITY SENSOR INSTALLATION
INDOOR-AIR QUALITY SENSOR WIRING
HUMIDITY SENSOR (Wall-Mounted)
INSTALLATION
Connect the CCN Communication Bus .......... 19
COMMUNICATION BUS WIRE SPECIFICATIONS
CONNECTION TO THE COMMUNICATION BUS
Water Valve Installation .........................19
ComfortID Start-Up..............................19
GENERAL
PRIMARY SYSTEM CHECK
ComfortID CONTROL SYSTEM CHECK
CCN System Start-Up ........................... 20
VVT® CONTROLS ............................ 21-23
General .........................................21
DIRECT DRIVE HIGH TORQUE ACTUATOR
RELAY PACKAGE
ADDITIONAL SENSOR INFORMATION
•THERMOSTATS
Thermostat Placement ..........................21
Wiring Requirements............................21
CCN COMMUNICATIONS
THERMOSTAT TO TERMINAL CONTROL BOX
Wiring Connections ............................. 22
VVT Configuration/Testing ......................23
Control Start-up.................................23
GENERAL
PRIMARY SYSTEM CHECK
SAFETY CONSIDERATIONS
SAFETY NOTE
Air-handling equipment will provide safe and reliable
service when operated within design specifications. The
equipment should be operated and serviced only by autho-
rized personnel who have a thorough knowledge of sys-
tem operation, safety devices and emergency procedures.
Good judgement should be used in applying any
manufacturers instructions to avoid injury to personnel
or damage to equipment and property.
Disconnect all power to the unit before performing mainte-
nance or service. Unit may automatically start if power is
not disconnected. Electrical shock and personal injury
could result.
If it is necessary to remove and dispose of mercury contac-
tors in electric heat section, follow all local, state, and fed-
eral laws regarding disposal of equipment containing
hazardous materials.
35E Single-Duct Terminal Units
Variable Volume System

Table of Contents

Questions and Answers

  • M
    Matthew StoneAug 12, 2025
    How to fix a Carrier Chiller controller that doesn't reset during the balance procedure?
    • F
      fieldsdonnaAug 13, 2025
      If the Carrier Chiller controller doesn't reset to the maximum or minimum set point during the balance procedure, the balancer might be using the thermostat for the control signal. In this case, provide an artificial signal instead of the thermostat's signal.
  • C
    Catherine RushAug 16, 2025
    Why does the air valve stay in the wide open position on my Carrier Chiller?
    • M
      Matthew WheelerAug 17, 2025
      If the air valve on your Carrier Chiller remains in the wide-open position, it might be due to a blocked velocity probe caused by an obstruction or insufficient supply air in the inlet duct.
  • E
    Emily LopezAug 20, 2025
    What to do if the air valve stays in wide open position in Carrier 35E?
    • J
      Jose StoneAug 20, 2025
      If the Carrier Heating System's air valve remains wide open, it might be due to a blocked velocity probe. Check for obstructions such as a sandwich bag. Another possible cause is insufficient supply air in the inlet duct.
  • Y
    Yolanda JonesAug 25, 2025
    Why pneumatic actuator does not stroke fully in Carrier 35E Heating System?
    • C
      Catherine ClarkAug 25, 2025
      If the pneumatic actuator in your Carrier Heating System doesn't stroke fully, there could be a leak in the pneumatic line between the controller and the actuator, or the main air pressure at the controller might be less than 15 psi. Also, check for a leak in the diaphragm.
  • Y
    yjonesAug 27, 2025
    What to do if the controller does not reset to maximum or minimum set point during operation in Carrier 35E Heating System?
    • P
      Paul SmithAug 28, 2025
      If the controller in your Carrier Heating System doesn't reset to the maximum or minimum set point during operation, it could be due to the thermostat not demanding maximum or minimum air volume or the main air pressure at the controller being less than 15 psi.
  • H
    harold20Aug 31, 2025
    How to fix controller that does not reset to maximum or minimum set point during balance procedure in Carrier 35E Heating System?
    • C
      Crystal PageAug 31, 2025
      If the controller doesn't reset to the maximum or minimum set point during the balance procedure for your Carrier Heating System, it's likely because the balancer is using the thermostat for the control signal. To resolve this, an artificial signal must be provided in place of the thermostat.
  • W
    Willie ChavezSep 4, 2025
    What to do if the pneumatic actuator doesn't stroke fully on my Carrier Touch terminal?
    • S
      sarah81Sep 4, 2025
      If the pneumatic actuator on your Carrier Touch terminal isn't stroking fully, there could be a leak in the pneumatic line between the controller and the actuator. In this case, the main air pressure at the controller might be less than 15 psi. Another potential cause is a leak in the diaphragm.
  • C
    Carmen SmithSep 8, 2025
    Why does the air valve stay in the wide open position on my Carrier Touch terminal?
    • T
      Tyler IngramSep 8, 2025
      If the air valve on your Carrier Touch terminal remains in a wide open position, it might be due to a blocked velocity probe caused by an obstruction, such as a sandwich bag. Another potential reason is insufficient supply air in the inlet duct.

Summary

Safety Considerations

General Safety Notes and Warnings

Essential safety notes, warnings, and cautions for operating air-handling equipment.

Installation and Wiring

Electrical Safety During Installation

Critical warning to lock out and tag electrical disconnects before working on equipment.

Unit Mounting and Duct Connections

Step-by-step guide for mounting the unit and making duct connections.

Control Setup and Pneumatic Operations

General Setup and Set Points

Adjusting maximum and minimum airflow set points and understanding general control setup.

Pneumatic Control Balancing and Troubleshooting

Balancing Procedures

Detailed balancing procedures for pneumatic sequences 1102, 1103, and 1104-1110.

Troubleshooting and Maintenance

Troubleshooting pneumatic controls and performing preventative maintenance.

Analog Control Systems

Balancing and Setup Procedures

Balancing analog electronic systems and setting up controls for various sequences.

ComfortID Sensor and Wiring

Analog Control Troubleshooting

Troubleshooting common problems with analog control systems, focusing on controller and signals.

CCN Communication Bus

Connecting to the Communication Bus

Instructions for connecting the CCN communication bus cable to zone controllers in a daisy chain.

ComfortID Start-Up Procedures

VVT Control Configuration and Testing

Carrier 35E Specifications

General IconGeneral
BrandCarrier
Model35E
CategoryHeating System
LanguageEnglish

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