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Carrier 38AUZ User Manual

Carrier 38AUZ
52 pages
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1
38AUD
Air Cooled Condensing Units
50 Hz
With Puron
R
(R---410A) Refrigerant
S i z e s 0 7 --- 1 4
Installation, Start---Up
and Service Instructions
CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION GUIDELINES 2..................
Replacement/Retrofit R--22 to Puron 2...........
INSTALLATION 10 - 21.........................
Jobsite Survey 10...............................
Step 1 -- Plan for Unit Location 10.................
Step 2 -- Complete Pre--Installation Checks 10........
Step 3 -- Prepare Unit Mounting Support 10..........
Step 4 -- Rig and Mount the Unit 10................
Step 5 -- Complete Refrigerant Piping Connections 1 1...
Step 6 -- Install Accessories 18....................
Step 7 -- Complete Electrical Connections 18.........
PRE-START-UP 22...............................
System Check 22...............................
Turn On Crankcase Heater 22.....................
Preliminary Charge 22...........................
START--UP 22 - 30..............................
Preliminary Checks 22...........................
Start Unit 23...................................
OPERATING SEQUENCE 31......................
Indoor (Supply) Fan 31..........................
Cooling, Unit Without Economize r 31..............
Cooling, Unit With Economizer 31.................
Heating 31....................................
ROUTINE SYSTEM MAINTENANCE 32............
Quar ter ly Insp ection (and 30 days after initial start) 32...
Seasonal Maintenance 32........................
SERVICE 32 - 41................................
Refrigeration Syste m 32.........................
Compressor Oil 32..............................
Servicing Systems on Roofs with
Synthetic Materials 32...........................
Liquid Line Filter Drier 33.......................
Filed Refrigerant Access Ports 33..................
Factory High--Flow Access Ports 33................
Comfort Alert Diagnostic Module 34...............
Compressor Protection 36........................
Crankcase Heater 36............................
Low--Pressure Switch 36.........................
High--Pressure Switch 36.........................
Outdoor Fans 36................................
Lubrication 36.................................
Coil Type Identification 39.......................
N OVAT I O N t Coil Cleaning and Maintenance 39.....
Repai ring NOVATION Condenser Tube Leaks 39.....
Repla cing NOVATION Condenser Coil 39...........
Routine Cleaning of Round-Tube Plate Fin
(RTPF) Coils 40................................
Fastener Torque Values 41........................
TROUBLESHOOTING 41 -- 42.....................
APPENDIX A
Air Conditioner & Heat Pump with Puron
R
Quick Reference Guide 43.........................
APPENDIX B
Wiring Diagram List 43...........................
APPENDIX C
Low Ambient Option Factory Installed 44..........
START--UP CHECKLIST 49 -- 50...................

Table of Contents

Questions and Answers:

Carrier 38AUZ Specifications

General IconGeneral
Phase1
Voltage208/230 V
Outdoor Unit Dimensions (HxWxD)Vary depending on model
Indoor Unit WeightVary depending on model
Outdoor Unit WeightVary depending on model

Summary

SAFETY CONSIDERATIONS

General Safety Warnings

Covers electrical shock, unit operation, personal injury, and environmental hazards.

INSTALLATION GUIDELINE

Replacement/Retrofit R-22 to Puron

Details requirements for replacing R-22 systems with Puron® refrigerant.

INSTALLATION

Complete Refrigerant Piping Connections

Steps for connecting refrigerant piping, including line sizing and safety.

Install Filter Drier(s) and Moisture Indicator(s)

Recommends installing filter driers and moisture indicators near the evaporator coil's TXV.

Electrical Connections

Covers units without/with factory disconnects, general wiring, field control, circuit, and transformer wiring.

PRE-START-UP

System Check

Verifying power supply, auxiliary components, wiring, and refrigerant charge.

Preliminary Charge

Steps for adding initial refrigerant charge to the system before compressor start.

START-UP

Preliminary Checks

Verifying power, heater placement, leak checks, and preliminary charge.

Compressor Rotation

Ensuring correct compressor rotation direction for 3-phase units.

Adjust Refrigerant Charge

Guidelines for adjusting refrigerant charge using charging charts based on pressure and temperature.

OPERATING SEQUENCE

ROUTINE SYSTEM MAINTENANCE

SERVICE

Refrigeration System

Cautions regarding Puron® refrigerant and required equipment design.

Compressor Oil

Information on POE oil, its hygroscopic nature, and handling precautions.

Comfort Alert Diagnostic Module

Explains the function of the CADM, its inputs, and LED indicators.

Compressor Protection

Covers overtemperature protection, crankcase heater, ASTP, and pressure switches.

NOVATION Coil Cleaning and Maintenance

Instructions for cleaning NOVATION condenser coils using only water.

TROUBLESHOOTING

Compressor Does Not Run

Lists potential causes and solutions for the compressor failing to start.

Compressor Stops on High-Pressure Switch

Identifies reasons for the compressor stopping due to high pressure.

Compressor Cycles on Low-Pressure Switch

Lists causes and solutions for the compressor cycling on the low-pressure switch.

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