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Carrier 38MA R Series - User Manual

Carrier 38MA R Series
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Specifications subject to change without notice.
Fig. 1 —Sizes 9K to 36K
NOTES: Read the entire instruction manual before starting the
installation.
Images are for illustration purposes only. Actual
models may differ slightly.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS........................................................2
INTRODUCTION ............................................................................3
ACCESSORIES................................................................................3
DIMENSIONS..................................................................................4
CLEARANCES ................................................................................7
INSTALLATION REQUIREMENTS .............................................8
INSTALLATION .............................................................................8
Step 1 - Check Equipment ................................................................8
Step 2 - Mount Unit ..........................................................................8
Step 3 - Condensate Drain Installation .............................................9
Step 4 - Refrigerant Piping ...............................................................10
Step 5 - Evacuate Coil And Tubing System .....................................13
Step 6 - Electrical Connections.........................................................14
WIRING ...........................................................................................14
ELECTRICAL DATA......................................................................15
CONNECTION DIAGRAMS ..........................................................15
START-UP .......................................................................................16
CARE AND MAINTENANCE........................................................16
TROUBLESHOOTING ...................................................................16
OUTDOOR UNIT DIAGNOSTIC GUIDES ...................................17
DUCTLESS START-UP CHECKLIST ...........................................18
Installation Instructions
38MA*R
Outdoor Unit Single Zone Ductless System
Sizes 09 to 36

Questions and Answers

Summary

Safety Considerations

Introduction

Accessories

Dimensions

Clearances

Installation Requirements

Installation Steps

Step 1 - Check Equipment

Inspect the unit for damage and verify it matches job specifications.

Step 2 - Mount Unit

Select location, ensure level position, consider wind and base requirements.

Step 3 - Condensate Drain Installation

Install drain joint and extension hose, ensuring proper sealing and drainage.

Step 4 - Refrigerant Piping

Details on pipe size, length, refrigerant type, and charge amount for different unit sizes.

Step 5 - Evacuate Coil And Tubing System

Explains deep vacuum and triple evacuation methods to remove air and moisture.

Step 6 - Electrical Connections

Guides on power and communication wiring, terminal connections, and grounding.

Wiring

Electrical Data

Connection Diagrams

Start-Up Procedures

Test Operation

Perform test operation after checks, review manuals for additional info.

System Checks

Ensure tubing concealment, drain slope, insulation, and hole sealing.

Explain Customer Information

Inform customer about operation, maintenance, and installation instructions.

Care and Maintenance

Troubleshooting

Outdoor Unit Diagnostic Codes

Lists LED indicators and failure modes for outdoor unit diagnostic codes.

Outdoor Unit Diagnostic Guides

Detailed Unit Diagnostic Codes

Details error codes (E1, F0-F5, P0-P4, P7, J0-J8) and their meanings.

Ductless Start-Up Checklist

Installation Data

Fields for site address, contractor info, job name, and distributor details.

System Details

Collects model and serial numbers for outdoor and indoor units.

Wiring Electrical

Checks wire size, type, connections, and verifies wiring to the correct indoor unit.

Voltage Check

Verifies single-zone wiring connections and voltages at disconnect and terminal blocks.

Piping Verification

Checks leak test, evacuation method, vacuum hold, and line set sizing.

Single Zone Piping Details

Records measured liquid pipe length and calculates additional charge.

Performance Check

Records operational data during testing to ensure proper system performance.

Error Codes Recording

Records any error codes present from indoor, outdoor units, or wall controller.

Overview

The 38MA*R Outdoor Unit is a single-zone ductless system designed for air-conditioning applications, available in sizes ranging from 09 to 36. These units are R-410A condensing units, featuring an inverter-driven compressor that operates at various input power frequencies (Hz) to control motor speed, ensuring application flexibility and efficient operation.

Function Description:

The primary function of the 38MA*R Outdoor Unit is to provide cooling and heating (if applicable) for single-zone ductless systems. It works in conjunction with an indoor unit, circulating R-410A refrigerant to transfer heat between the indoor and outdoor environments. The inverter-driven compressor allows for variable capacity operation, which contributes to energy efficiency and precise temperature control. The unit is designed for horizontal discharge, optimizing airflow and installation flexibility.

Important Technical Specifications:

The 38MA*R Outdoor Unit is available in several capacities, ranging from 0.75 tons (9,000 BTUH) to 3.00 tons (36,000 BTUH). Voltage options include 115V (for 1.00 ton/12,000 BTUH models) and 208/230V (for all other capacities). All models operate on a single-phase, 60 Hz power supply.

Dimensions and Weight:

  • 9K-12K (115V and 208/230V):
    • Height (H): 21.81 in (554 mm)
    • Width (W): 32.09 in (815 mm)
    • Depth (D): 13.11 in (333 mm)
    • Operating Weight: 82.9 lbs (37.6 kg) for 115V, 91.5 lbs (41.5 kg) for 208/230V.
  • 18K (208/230V):
    • Height (H): 27.63 in (702 mm)
    • Width (W): 33.66 in (855 mm)
    • Depth (D): 14.17 in (360 mm)
    • Operating Weight: 118.2 lbs (53.6 kg)
  • 24K-36K (208/230V):
    • Height (H): 31.89 in (810 mm)
    • Width (W): 37.24 in (946 mm)
    • Depth (D): 16.14 in (410 mm)
    • Operating Weight: 145.5 lbs (66 kg) for 24K, 139.8 lbs (63.4 kg) for 30K, 147.3 lbs (66.8 kg) for 36K.

Refrigerant Piping:

  • Minimum piping length: 10 ft (3 m).
  • Standard piping length: 25 ft (7.5 m).
  • Maximum piping length: 82 ft (25 m) for 9K-18K models, 164 ft (50 m) for 24K-36K models.
  • Maximum outdoor-indoor height difference: 32 ft (10 m) for 9K-12K models, 65 ft (20 m) for 18K-24K models, 82 ft (25 m) for 30K-36K models.
  • Liquid pipe sizes: 1/4 in (6.35 mm) for 9K-18K, 3/8 in (9.52 mm) for 24K-36K.
  • Gas pipe sizes: 1/2 in (12.7 mm) for 9K-18K, 5/8 in (16 mm) for 24K-36K.
  • Additional refrigerant charge (between standard and max piping length) varies by model, e.g., 0.16 oz/ft (15 g/m) for 9K-18K, 0.32 oz/ft (30 g/m) for 24K-36K.
  • Refrigerant type: R-410A.
  • Factory charge amount: 2.76 lbs (1.25 kg) for 12K (115V), 3.31 lbs (1.5 kg) for 9K-12K (208/230V), 4.30 lbs (1.95 kg) for 18K, 5.73 lbs (2.60 kg) for 24K, 6.06 lbs (2.75 kg) for 30K, 7.50 lbs (3.40 kg) for 36K.

Electrical Data:

  • Minimum Circuit Amps (MCA) and Maximum Over-Current Protection (MOCP) values are provided for each model.
  • Rated Load Amps (RLA) for the compressor and Full Load Amps (FLA) for the outdoor fan motor are specified.
  • Connection cable size: 14AWG (3 wire + Ground, 208/230V, stranded wire recommended).

Usage Features:

  • Installation Flexibility: Designed for various applications with a significant maximum piping length and lift, allowing for flexible placement of indoor and outdoor units.
  • High Wind Installation: Can be installed with the air inlet side facing a wall to prevent high wind exposure.
  • Condensate Management: Features a basepan with multiple holes for draining during defrost. A drain joint and hose are provided to redirect condensate, especially in heating mode, to prevent water damage. Rubber plugs are available for sealing basepan holes if required.
  • Electronic Expansion Valve: All outdoor units are equipped with an electronic expansion valve to manage refrigerant flow to the connected fan coil, optimizing performance.
  • Quiet Operation: Grommets are included to secure the outdoor unit and help prevent vibration during operation.
  • Diagnostic Display: Equipped with diagnostic code display LEDs (Red and Green) on the outdoor unit board for ease of service and troubleshooting. These LEDs indicate various operational statuses and error conditions, such as high/low voltage protection, EEPROM errors, compressor speed issues, and communication errors.

Maintenance Features:

  • Periodic Maintenance: To ensure high performance and minimize equipment failure, periodic maintenance is recommended. The frequency may vary based on geographic areas.
  • Troubleshooting Guides: The manual provides detailed diagnostic guides, including LED status codes (E1, F0-F5, P0-P4, P7, J0-J5, JL, J8) that correspond to specific malfunctions like communication errors, overcurrent protection, sensor faults, fan speed issues, and voltage protection. This aids technicians in quickly identifying and resolving problems.
  • Leak Check and Evacuation: Comprehensive instructions are provided for pressure testing the refrigerant piping using dry nitrogen and evacuating the coil and tubing system using either the deep vacuum method (500 microns) or the triple evacuation method, ensuring a tight and dry system.
  • Component Accessibility: The design allows for access to components for service, with recommended clearances around the unit for proper airflow and maintenance.
  • Wiring Accessibility: The field wiring cover can be removed for easy access to electrical connections and terminal blocks.

Safety Considerations:

The manual emphasizes safety, highlighting potential hazards related to system pressures, electrical components, and equipment location. It mandates that installation, start-up, and servicing be performed by trained, qualified installers and service mechanics. Warnings are provided against electrical shock, explosion hazards (due to using air or oxygen for leak testing), and equipment damage (from improper installation, contamination, or burying refrigerant pipes excessively). Clearances are specified to ensure proper airflow and service access, and precautions are detailed for working with refrigerant piping, including proper cutting, deburring, flaring, and tightening procedures. The use of dry nitrogen for pressure testing is strictly enforced to prevent injury or property damage.

Carrier 38MA R Series Specifications

General IconGeneral
BrandCarrier
Model38MA R Series
CategoryAir Conditioner
LanguageEnglish

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