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Carrier 38MHRBQ24AA3 - User Manual

Carrier 38MHRBQ24AA3
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Service Manual
38MHRB
Outdoor Unit Single Zone Ductless System
Sizes 09 to 24
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS 1.........................
INTRODUCTION 1...................................
MODEL/SERIAL NUMBER NOMENCLATURES 2.........
SPECIFICATIONS 3...................................
DIMENSIONS 5.....................................
CLEARANCES 8.....................................
ELECTRICAL DATA 9................................
WIRING 9...........................................
CONNECTION DIAGRAMS 10.........................
WIRING DIAGRAMS 11...............................
REFRIGERATION CYCLE DIAGRAMS 17................
REFRIGERANT LINES 18.............................
SYSTEM EVACUATION AND CHARGING 19.............
ELECTRONIC FUNCTIONS 18.........................
TROUBLESHOOTING 23..............................
OUTDOOR UNIT DIAGNOSTIC GUIDES 24..............
PCB DIAGRAMS 25..................................
DIAGNOSIS AND SOLUTION 27.......................
DISASSEMBLY INSTRUCTIONS 48.....................
APPENDIX 71.......................................
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air−conditioning equipment
can be hazardous due to system pressures, electrical components,
and equipment location (roofs, elevated structures, etc.).
Only trained, qualified installers and service mechanics should
install, start−up, and service this equipment.
Untrained personnel can perform basic maintenance functions such
as cleaning coils. All other operations should be performed by
trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes. Wear safety glasses and work gloves. Keep
quenching cloth and fire extinguisher nearby when brazing. Use
care in handling, rigging, and setting bulky equipment.
Read this manual thoroughly and follow all warnings or cautions
included in literature and attached to the unit. Consult local building
codes and National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety−alert symbol
!
!
.
When you see this symbol on the unit and in instructions or manuals,
be alert to the potential for personal injury. Understand these signal
words: DANGER, WARNING, and CAUTION.
These words are used with the safety−alert symbol. DANGER
identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which may result in minor personal injury
or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability, or
operation.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF
position. There may be more than 1 disconnect switch.
Lock out and tag switch with a suitable warning label.
EXPLOSION HAZARD
Failure to follow this warning could
result in death, serious personal injury,
and/or property damage.
Never use air or gases containing
oxygen for leak testing or operating
refrigerant compressors. Pressurized
mixtures of air or gases containing
oxygen can lead to an explosion.
!
WARNING
CAUTION
!
EQUIPMENT DAMAGE HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Do not bury more than 36 in. (914 mm) of refrigerant pipe
in the ground. If any section of pipe is buried, there must be
a 6 in. (152 mm) vertical rise to the valve connections on
the outdoor units. If more than the recommended length is
buried, refrigerant may migrate to the cooler buried section
during extended periods of system shutdown. This causes
refrigerant slugging and could possibly damage the
compressor at start−up.
INTRODUCTION
This Service Manual provides the necessary information to service,
repair, and maintain the outdoor units. Section 2 of this manual has
an appendix with data required to perform troubleshooting. Use the
Table of Contents to locate a desired topic.

Table of Contents

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Summary

Safety Considerations and Warnings

General Safety Precautions

Guidelines for safe installation, service, and maintenance of air-conditioning equipment.

Electrical Data and Wiring

Recommended Wiring Practices

Guidelines for sizing wires and making power/communication connections.

System Evacuation and Charging

Deep Vacuum Evacuation Method

Procedure for achieving a deep vacuum of 500 microns in the system.

Triple Evacuation Method Steps

Step-by-step guide for the triple evacuation process.

Troubleshooting Safety Precautions

Capacitor Electrical Safety

Essential safety warnings regarding high voltage capacitors.

Capacitor Discharge Procedure

Step-by-step instructions for safely discharging capacitors.

Outdoor Unit Diagnostic Codes

LED Status and Error Codes

Table correlating LED indicators with specific diagnostic error codes.

Diagnosis and Solution: EEPROM Error

EEPROM Parameter Error (E0;F4) Troubleshooting

Diagnosing and resolving EEPROM parameter errors.

Diagnosis and Solution: Communication Error

Indoor;Outdoor Communication Error (E1)

Troubleshooting steps for communication failures between units.

Diagnosis and Solution: Testing Procedures

DC Voltage and Reactor Resistance Testing

Procedures for testing DC voltage and reactor resistance.

Diagnosis and Solution: Zero Crossing Error

Zero Crossing Detection Error (E2) Troubleshooting

Diagnosing and resolving zero crossing detection errors.

Diagnosis and Solution: Fan Speed Error

Fan Speed Control Error (E3;F5) Troubleshooting

Troubleshooting steps for indoor fan speed control issues.

Diagnosis and Solution: Fan Motor Checks

Diagnosis and Solution: Sensor Errors

Temperature Sensor Circuit Errors (E4-F3)

Troubleshooting open/short circuits in temperature sensors.

Diagnosis and Solution: Leakage Detection

Refrigerant Leakage Detection (EC) Troubleshooting

Diagnosing and resolving refrigerant leakage detection errors.

Diagnosis and Solution: Overload Protection

Overload Current Protection (F0) Troubleshooting

Troubleshooting steps for overload current protection faults.

Diagnosis and Solution: IPM Protection

IPM Malfunction;Over-current (P0) Troubleshooting

Diagnosing IPM malfunctions and over-current protection.

Diagnosis and Solution: IPM Testing

IPM Voltage Testing Procedures (Figs. 36-41)

Visual guides for performing IPM voltage tests.

Diagnosis and Solution: Voltage Protection

Over;Under Voltage Protection (P1) Troubleshooting

Troubleshooting steps for over or under voltage protection faults.

Diagnosis and Solution: Compressor Overheat

Compressor Top High Temp Protection (P2)

Diagnosing compressor top high temperature protection issues.

Diagnosis and Solution: Compressor Drive Error

Inverter Compressor Drive Error (P4) Troubleshooting

Troubleshooting inverter compressor drive errors.

Diagnosis and Solution: Component Checks

Temperature Sensor Resistance Check

Procedure for checking the resistance of temperature sensors.

Diagnosis and Solution: Compressor Check

Compressor Resistance Measurement

Method for measuring compressor winding resistance.

Diagnosis and Solution: IPM and Fan Motor Checks

IPM Continuity Testing

Procedure for checking IPM continuity.

Fan Motor Resistance Testing

Procedure for checking fan motor winding resistance.

Disassembly Instructions: 12 K (115 V) Unit

Panel Plate Disassembly Steps

Step-by-step guide to remove the front panel plate.

Disassembly Instructions: 12 K (115 V) Unit (Cont.)

Fan Assembly Disassembly Steps

Instructions for removing the fan and fan motor assembly.

Four-Way Valve Removal Procedure

Steps for removing the four-way reversing valve.

Compressor Removal Procedure

Steps for safely removing the compressor unit.

Disassembly Instructions: 12 K (208-230 V) Unit

Disassembly Instructions: 12 K (208-230 V) Unit (Cont.)

Disassembly Instructions: 18 K (208-230 V) Unit

Disassembly Instructions: 18 K (208-230 V) Unit (Cont.)

Disassembly Instructions: 24 K (208-230 V) Unit

Disassembly Instructions: 24 K (208-230 V) Unit (Cont.)

Carrier 38MHRBQ24AA3 Specifications

General IconGeneral
Model38MHRBQ24AA3
RefrigerantR-410A
Voltage208/230V
Phase1
Compressor TypeInverter
StagesVariable
Cooling Capacity24, 000 BTU/h
HSPF Rating10.0
Sound Level (dB)55 dB
Sound Pressure Level (Outdoor Unit)55 dBA
TypeDuctless Mini-Split

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