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Carrier 40MBAAQ48XA3 - User Manual

Carrier 40MBAAQ48XA3
26 pages
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Specifications subject to change without notice.
Fig. 1 — Air Handler
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
PAGE
SAFETY CONSIDERATIONS ....................................................... 1
INTRODUCTION............................................................................ 2
HEATER PACKAGES .................................................................... 2
DIMENSIONS ................................................................................. 3
INSTALLATION REQUIREMENTS............................................. 4
INSTALLATION............................................................................. 5
Step 1 - Check Equipment................................................................ 5
Step 2 - Mount Unit.......................................................................... 5
Step 3 - Mount Electric Heater (Optional)....................................... 8
Step 4 - Installing Ductwork ............................................................ 11
Step 5 - Condensate Drains .............................................................. 12
Step 6 - Refrigerant Piping............................................................... 13
Step 7 - Evacuate Coil and Tubing System...................................... 15
Step 8 - Electrical Connections ........................................................ 16
INDOOR UNIT WIRING................................................................ 16
WIRING REQUIREMENTS ........................................................... 17
ELECTRICAL DATA ..................................................................... 18
CONNECTION DIAGRAMS ......................................................... 18
Step 9 - Third Party Thermostat Installation.................................... 19
Step 10 - Setting Static Pressure and Airflow .................................. 20
FAN PERFORMANCES AT VARYING STATIC PRESSURES . 22
TEST RUN....................................................................................... 25
SYSTEM CHECKS ......................................................................... 25
START-UP PROCEDURES............................................................ 25
TROUBLESHOOTING................................................................... 26
ADVANCED SERVICE AND INSTALLATION FUNCTIONS .. 26
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions
which may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing and
work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult local building codes
and the current editions of the National Electrical Code (NEC) NFPA
70.
In Canada, refer to the current editions of the Canadian
Electrical Code CSA C22.1. Recognize safety information.
This is the safety-alert symbol . When you see this symbol on the
unit and in instruction manuals, be alert to the potential for personal
injury. Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to identify
unsafe practices which may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or
death.
Before installing or servicing the unit, always turn off all power to
the unit. There may be more than one disconnect switch. Turn off
accessory heater power if applicable. Lock out and tag switch with
a suitable warning label.
WAR N I N G
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet
metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing and gloves when handling parts.
CAUTION
Installation Instructions
40MBAA Air Handler Unit Ductless System
Sizes 24 to 48
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Carrier 40MBAAQ48XA3 Specifications

General IconGeneral
BrandCarrier
Model40MBAAQ48XA3
CategoryAir Handlers
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

General Safety Precautions

Covers proper installation, adjustment, service, and maintenance to prevent hazards.

Electrical Operation Hazard Warning

Emphasizes turning off all power before installing or servicing the unit to prevent shock or death.

Cut Hazard Warning

Advises caution when handling sheet metal parts due to sharp edges to prevent injury.

INSTALLATION REQUIREMENTS

Installation Safety Warnings

Details crucial safety warnings regarding product installation, combustible materials, and electrical grounding.

INSTALLATION: EQUIPMENT CHECK AND MOUNTING

INSTALLATION: FINAL ASSEMBLY AND OPTIONAL HEATER

Electric Heater Installation Requirements

Guidelines and precautions for installing the optional electric auxiliary heat module, emphasizing internal mounting.

ELECTRIC AUXILIARY HEAT MODULE INSTALLATION

Removing Covers and Installing Heating Module

Steps for accessing the unit's interior and inserting the electric heating module into the designated opening.

Wiring Electric Heating Terminal Board and Controls

Procedures for securing the electric heating terminal board and control covers for proper wiring.

ELECTRIC AUXILIARY HEAT MODULE WIRING

DUCTWORK INSTALLATION AND SPECIFICATIONS

CONDENSATE DRAINAGE SYSTEM INSTALLATION

REFRIGERANT PIPING INSTALLATION

Piping Size and Safety Precautions

Information on minimum line lengths, pipe sizing, refrigerant safety, and preventing contamination.

REFRIGERANT PIPING CONNECTIONS AND TORQUE

Pipe Connection and Tightening Torque

Steps for connecting indoor and outdoor unit pipes, aligning them, and applying specified torque for secure connections.

EVACUATION OF COIL AND TUBING SYSTEM

Deep Vacuum and Triple Evacuation Methods

Explains the deep vacuum (500 microns) and triple evacuation methods for removing air and moisture from the system.

Vacuum Pump Operation and Final Checks

Procedures for operating the vacuum pump, connecting gauges, and performing final tubing checks for system integrity.

ELECTRICAL CONNECTIONS AND INDOOR UNIT WIRING

General Electrical Safety Warnings

Critical warnings regarding property damage, electrical shock, and equipment damage from improper wiring practices.

Indoor Unit Wiring Procedure

Step-by-step instructions for preparing cables, stripping wires, crimping terminals, and connecting them to the indoor unit.

WIRING REQUIREMENTS AND SIZING

Wire Sizing and Code Compliance

Emphasizes adhering to NEC/CEC and local codes for correct wire sizing, ensuring safety and performance.

ELECTRICAL DATA AND CONNECTION DIAGRAMS

THIRD PARTY THERMOSTAT INSTALLATION

SETTING STATIC PRESSURE AND AIRFLOW

WIRELESS CONTROLLER SETTINGS FOR AIRFLOW

TEST RUN AND SYSTEM CHECKS

Pre-Test Run Verification

A checklist of essential points to confirm before performing the system test run for proper installation.

Test Run Instructions and Drainage Test

Detailed procedures for conducting the test run, including cooling mode operation and a specific drainage system test.

TROUBLESHOOTING AND DIAGNOSTIC CODES

Indoor Unit Diagnostic Error Codes

A table listing diagnostic codes displayed on the indoor unit and their corresponding error information for troubleshooting.

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