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Carrier 48FC 07 User Manual

Carrier 48FC 07
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1
Controls, Start-- Up, Operation
and Troubleshooting
48/50FC 04---07, 48/50GC 04---06
Single P ackage Rooft op Units
with SystemV uâ„¢ Controls Version 1.X
and Puronr (R---410A) Refr ig er ant
C150173
IMPORTANT: This literature covers 48/50FC 04--07 and 48/50GC 04--06 models with SystemVu controls version 1.X (factory--installed
option).
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
Conventions Used in This Manual 3......................
BASIC CONTROL USAGE 3...........................
SystemVu Control (factory --installed option) 3..............
SystemVu Interface 3.................................
Accessory Navigatort Display 4........................
System Pilott andTouchPilott Devices 5................
CCN Tables and Display 5.............................
START -- UP 6.........................................
Unit Preparation 6....................................
Refrigerant Service Ports 6.............................
Crankcase Heater 6...................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 6...........................
Return--Air Filters 8..................................
Outdoor--Air Inlet Screens 8............................
Accessory Installation 8...............................
Gas Heat (48FC and 48GC) 8...........................
CONTROLS QUICK SET-- UP 8.........................
Control Set Point and Confirmation Log 8.................
Initial Startup 8......................................
Thermostat Control 9.................................
Space T emperature Sensor Control -- Direct Wired
(T--55 or T--56 or T--59) 9.............................
Space Humidistat Control 9............................
Space Relative Humidity Sensor Control 9.................
CCN Communication 9...............................
CCN Linkage Control 9...............................

Table of Contents

Questions and Answers:

Carrier 48FC 07 Specifications

General IconGeneral
BrandCarrier
Model48FC 07
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Considerations

General Safety Precautions

General safety information, precautions, and signal words for working with equipment.

Electrical Shock Hazard

Warning regarding potential electrical shock during service operations.

Basic Control Usage

SystemVu Control (factory-installed option)

Overview of the SystemVu unit management system.

SystemVu Interface Operation

How to navigate and operate the SystemVu interface.

Accessory Navigator Display

Navigator Display Operation

How to navigate and operate the Navigator display accessory.

Start-Up Procedures

Unit Preparation

Steps for preparing the unit before start-up.

Refrigerant Service Ports

Location and description of refrigerant service ports.

Crankcase Heater

Information on the crankcase heater operation.

Compressor Rotation

How to verify and correct compressor rotation.

Power Supply

Details on power supply requirements and connections.

Evaporator Fan Settings

Return-Air Filters and Screens

Gas Heat (48FC and 48GC) Inspection

Inspection and pressure checks for gas heat sections.

Controls Quick Set-Up

Control Set Point and Configuration Log

Importance of documenting set points and configuration changes.

Initial Startup Procedures

Completing initial startup prompts.

Thermostat Control Configuration

Space Temperature Sensor Control -- Direct Wired

Wiring space temperature sensors to T-55 terminals.

Space Humidistat Control

Using thermostat input for humidistat.

Space Relative Humidity Sensor Control

Using RH sensor input for dehumidification.

CCN Communication and Linkage

CCN Linkage Control

How CCN communication is managed by linkage devices.

System Pilot for Communication

Economizer Configuration

Configuring the unit for field-installed economizers.

Power Exhaust Configuration

Configuring the unit for field-installed power exhaust.

Electric Heat Configuration

Configuring the unit for field-installed electric heat.

Service Test Function

Independent Outputs Testing

Changing output status for various components.

Fan Test Procedures

Testing indoor fan speeds.

Automatic Test Procedures

Cooling Test Submenu

Changing output status for cooling and Humidi-MiZer.

Heating Test Submenu

Changing output status for heating stages.

Third Party Control Interface

Cooling/Heating Control Inputs

Thermostat inputs for cooling/heating control.

Dehumidification Control

Using humidistat input for dehumidification.

Remote Occupancy Input

Using remote occupancy input.

Remote Shutdown Input

Using remote shutdown input.

Economizer Damper Control

Direct control of economizer damper via IAQ sensor.

Controls Operation and Configuration

Unit Configuration

Configuring factory options and accessories.

Startup Delay Configuration

Setting control start-up delay.

Thermostat Type Interpretation

Interpreting thermostat inputs.

General Operation and Demand

Configurable Switches and Analog Sensors

Details on configurable inputs.

General Operation Modes

Unit operation modes and control types.

Demand Determination

How the control determines overall unit demand.

Thermostat Demand Configuration

Demand determination based on thermostat inputs.

Space Sensor Demand and Setpoints

Setpoint Determination

Reading and configuring setpoints.

Temperature Demand Control

Adaptive anticipation control for space demand.

Return Air Demand and Humidity

Humidity Demand Calculation

Determining dehumidification demand.

Occupancy Determination and Priorities

Indoor Fan Operation Modes

Maximum IDF Speed Settings

Setting the highest allowed fan speed.

Ventilation IDF Speed

Fan speed used in ventilation mode.

Heating IDF Speed

Fan speed used during heating mode.

Cooling Operation Overview

Cooling Mode Control Submodes

Operating sub-modes within the cooling mode.

Cooling Staging and Compressor Control

Adaptive Control for Staging

Stage timers and supply air trend for staging.

Compressor Control Logic

How compressor control works with staging.

Outdoor Fan Control

Control of single or two-speed outdoor fans.

Humidi-MiZer System Modes and Reheat

Humidi-MiZer System Modes

Additional HVAC modes for Humidi-MiZer units.

Reheat Control Strategy

Control of reheat operation under different cooling demands.

Reheat Mode Diagnostics

Heating Operation Overview

Unit's heating operation process.

Heating Mode Control

Operating sub-modes for heating.

Heating Staging Control

Determining and requesting heating stages.

Adaptive Control for Heating Staging

Stage timers and supply air trend for heating staging.

Heating Control and Related Systems

Heat Relay Control Logic

Energizing/de-energizing heat stage relays.

Integrated Gas Controller (IGC)

IGC initiates gas heat module start-up.

Economizer Operation

Economizer usage for ventilation and cooling.

Indoor Air Quality (IAQ) and Purge

Temperature Compensated Start and Linkage

Linkage System Integration

Support for zoning systems via CCN or BACnet.

Carrier Comfort Network (CCN) Operation

Connecting units to the CCN network.

BACnet Network Operation

Connecting units to a BACnet network.

Alarm Handling and Troubleshooting

Troubleshooting Unit Stoppage

Conditions causing complete unit stoppage.

Restart Procedure

Steps to restart the machine after a shutdown.

Viewing and Clearing Unit Alarms

Menu locations for viewing and clearing alarms.

Diagnostic Alarm Codes

Circuit-Specific Sensor Alerts

Unit Faults and Alerts

Compressor and Fan Faults

Control Module Communication Status

Troubleshooting Communication Failures

Troubleshooting communication failures.

Cooling Troubleshooting Guide

Humidi-MiZer System Troubleshooting

Economizer Troubleshooting Guide

Heating Troubleshooting Guide

Thermistor and Transducer Troubleshooting

Transducer Troubleshooting

Troubleshooting suction and discharge pressure transducers.

Major System Components Overview

Main Base Board (MBB) Description

Description of the Main Base Board (MBB) and its I/O.

Integrated Gas Control (IGC) Board

Controls direct spark ignition and monitors safety switches.

Protective Devices

Devices that protect the unit's components.

Compressor Protection Details

Overcurrent and overtemperature protection for compressors.

Space Mounted Sensors

Details on space temperature sensors.

Carrier Comfort Network (CCN) Interface

CCN Wiring and Connection Steps

Steps for connecting the unit to the CCN network.

Appendix A: SystemVu Controller Display

Run Status Menu Layout

Overview of Run Status menu items.

Cooling Status Menu

Cooling status menu items.

Heating Status Menu

Heating status menu items.

Ventilation Status Menu

Ventilation status menu items.

Alarm Status Menu

Alarm status menu items.

Appendix A: SystemVu Controller Display Settings

General Unit Configurations

General unit configuration settings.

Switch Inputs Configuration

Configuring switch inputs.

Analog Inputs Configuration

Configuring analog inputs.

Appendix A: SystemVu Controller Display Clock Settings

General Unit Configurations Menu

General unit configuration settings.

Appendix A: SystemVu Controller Display Unit Configurations

Appendix A: SystemVu Controller Display Economizer Configurations

Economizer Configuration Settings

Economizer configuration settings.

Appendix A: SystemVu Controller Display Network Settings

Building Network Configuration Menu

Building network configuration menu.

CCN Network Configuration Menu

CCN network configuration menu.

BACnet Network Configuration Menu

BACnet network configuration menu.

Appendix A: SystemVu Controller Display Service Config Tables

Unit Control Type

Setting temperature control basis.

Appendix D: SystemVut Controller CCN Tables Service Config Tables

Analog Input Configuration Menu

Analog input configuration menu.

Cooling Configuration Menu

Cooling configuration settings.

Dehumidification Configuration

Dehumidification configuration settings.

Heating Configuration Menu

Heating configuration settings.

Indoor Fan Configuration Menu

Indoor fan configuration settings.

Appendix D: SystemVut Controller CCN Tables Service Config Tables (cont)

Economizer Configuration Menu

Economizer configuration settings.

Power Exhaust Configurations

Power exhaust configurations.

Unit Start-Up Checklist

Pre-Start-Up Verification

Pre-start-up verification steps.

Humidi-MiZer System Start-Up

Humidi-MiZer System Start-Up Steps

Step-by-step guide for Humidi-MiZer system start-up.

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