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Carrier 48FC 05 User Manual

Carrier 48FC 05
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1
Controls, Start-- Up, Operation
and Troubleshooting
48/50FC 04---07, 48/50GC 04---06
Single P ackage Rooft op Units
with SystemV uâ„¢ Controls Version 1.X
and Puronr (R---410A) Refr ig er ant
C150173
IMPORTANT: This literature covers 48/50FC 04--07 and 48/50GC 04--06 models with SystemVu controls version 1.X (factory--installed
option).
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
Conventions Used in This Manual 3......................
BASIC CONTROL USAGE 3...........................
SystemVu Control (factory --installed option) 3..............
SystemVu Interface 3.................................
Accessory Navigatort Display 4........................
System Pilott andTouchPilott Devices 5................
CCN Tables and Display 5.............................
START -- UP 6.........................................
Unit Preparation 6....................................
Refrigerant Service Ports 6.............................
Crankcase Heater 6...................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 6...........................
Return--Air Filters 8..................................
Outdoor--Air Inlet Screens 8............................
Accessory Installation 8...............................
Gas Heat (48FC and 48GC) 8...........................
CONTROLS QUICK SET-- UP 8.........................
Control Set Point and Confirmation Log 8.................
Initial Startup 8......................................
Thermostat Control 9.................................
Space T emperature Sensor Control -- Direct Wired
(T--55 or T--56 or T--59) 9.............................
Space Humidistat Control 9............................
Space Relative Humidity Sensor Control 9.................
CCN Communication 9...............................
CCN Linkage Control 9...............................

Table of Contents

Questions and Answers:

Carrier 48FC 05 Specifications

General IconGeneral
BrandCarrier
Model48FC 05
CategoryAir Conditioner
LanguageEnglish

Summary

Controls, Start-Up, Operation and Troubleshooting

SAFETY CONSIDERATIONS

General safety precautions for installation, servicing, and operation of air-conditioning equipment.

START-UP

Procedures and checks required before initial unit operation, including preparation and electrical checks.

BASIC CONTROL USAGE

SystemVu Control (factory-installed option)

Overview of the SystemVu control system as a comprehensive unit-management solution.

SystemVu Interface

Details the keypad interface for accessing control information, reading values, and testing the unit.

CONTROLS QUICK SET-UP

Initial Startup

Describes the initial startup process for the SystemVu controller, requiring Quick Setup, Network Setup, and System Auto Test.

Quick Setup

Lists common adjusted configurations set during startup, requiring completion of the QUICK SET CHKLIST point.

Network Setup

Shortcut to network settings required for network piece operation, requiring completion of NETWORK CHKLIST.

System Auto Test

Enables test mode to execute the System Auto Test, which must be completed before setting this to done.

Thermostat Control

Instructions for wiring accessory thermostats and configuring thermostat hardware type.

Space Temperature Sensor Control -- Direct Wired

Details wiring accessory space temperature sensors to T-55 terminals and setting UNIT CONTROL TYPE to Space Sensor.

CCN Communication

Guides on configuring BAS PROTOCOL to CCN and specific CCN menu settings for communication.

Economizer

Details configuring the unit for a field-installed economizer via SETTINGS->UNIT CONFIGURATIONS->ECONOMIZER->VENT METHOD.

THIRD PARTY CONTROL

Cooling/Heating Control

Explains thermostat inputs on TB1 and the UNIT CONTROL TYPE configuration for input recognition.

Alarm Output

Describes the alarm output relay for indicating active alarms and its channel configuration.

Unit Configuration

Covers configurations indicating factory options, field accessories, and general operation variables.

DIRTY FILTER TIME

Configuration defining the filter life, activating an alert upon expiration.

Fire Shutdown

Configuring the FIRE SHUTDOWN SW for normally open or closed states.

Programming Operating Schedules

Details programming operating schedules with eight separate periods for flexibility.

Independent Outputs

Describes the INDEPENDENTS submenu for testing economizer, Humidi-MiZer valves, power exhaust, etc.

Fan Test

Details the FAN TESTS submenu for setup and testing of indoor fan speeds.

Cooling Test

Explains the COOL submenu for changing output status of compressors and Humidi-MiZer system operation.

Heating Test

Explains the HEAT submenu for changing output status of heat stages and gas/electric operation.

Automatic Test

Describes the AUTOMATIC TEST submenu for executing applicable system tests, including independent components, cooling, and heating.

Configurable Switches and Analog sensors

Details the five physical board switch inputs and three analog inputs and their configurations.

Demand Determination

Explains how the control determines the overall demand based on control type, alarms, and user interaction.

Thermostat Demand

Details how demand is determined when thermostat control is configured, based on thermostat inputs.

Space Sensor Demand

Explains how demand is determined when space sensor control is configured using sensor inputs and setpoints.

Setpoint Determination

Details setpoint configurations found in the SETTINGS->SPACE SET POINTS submenu.

Temperature Demand

Describes space sensor staging control as an adaptive anticipation control.

Indoor Fan Operation

Indoor Fan Operation

Explains the Staged Air Volume (SAV) method and fan speed configurations for various modes.

Ventilation Indoor Fan Speed

Defines the fan speed used in Ventilation (fan-only) mode.

Cooling Operation

Cooling Mode Control

Describes the cooling operation, including demand and mode determination, and available sub-modes.

Cooling Staging Control

Explains how demand and supply air temperature determine cooling stages.

Compressor Control

Details how compressor control works with staging, considering time guards and diagnostics.

Humidi-MiZerR System Modes

Describes two additional HVAC modes: Dehumidification and Dehum/Mech Cooling.

Heating Operation

Heating Operation

Covers demand and mode determination, staging requests, and handling gas or electric heat.

Heating Staging Control

Determines demand and how to satisfy it with heating stages, considering thermostat or space sensor control.

Indoor Air Quality (IAQ)

Indoor Air Quality (IAQ)

Explains IAQ measurement using CO2 sensors and modes of operation affected by IAQ configurations.

Alarm Handling

Alarm Handling

Explains alerts (AXXX) and faults (FXXX) and how they affect unit operation.

TROUBLESHOOTING

Complete Unit Stoppage

Lists several conditions that can cause a complete unit stoppage.

Restart Procedure

Steps to restart the machine after a shutdown, including checking faults and alerts.

Faults and Alerts

How active alarms are indicated and how to review and clear them via local display or network.

Control Module Communication

Communication Failures

Identifies potential causes of communication failures and how to diagnose them using an ohm meter.

Cooling Troubleshooting

Cooling Troubleshooting

Guidance for viewing cooling status, diagnosing alarms, and verifying configurations for cooling operation.

Humidi-MiZerR System Troubleshooting

Humidi-MiZerR System Troubleshooting

Steps for viewing cooling status and diagnosing Humidi-MiZer specific issues.

Economizer Troubleshooting

Economizer Troubleshooting

Steps to troubleshoot economizer status, alerts, faults, and mechanical components.

Heating Troubleshooting

Heating Troubleshooting

Guidance for viewing heating status, diagnosing alarms, and verifying configurations for heating operation.

Gas Heat (48FC and 48GC Units)

Reference to Table 17 for general gas heating service analysis and IGC board logic.

Phase Protection

Phase Protection

Monitors three-phase electrical system for phase reversal and phase loss protection.

Thermistor Troubleshooting

Thermistor Troubleshooting

Explains how SystemVu controller uses thermistors for temperature sensing and troubleshooting.

Transducer Troubleshooting

Transducer Troubleshooting

Explains how electronic control uses suction and discharge pressure transducers and their troubleshooting.

Integrated Gas Control (IGC) Board

Integrated Gas Control (IGC) Board

Explains the IGC's role in controlling the direct spark ignition system and monitoring safety switches.

Protective Devices

Protective Devices

Details compressor, fan motor, and system protection devices like overcurrent, high-pressure switches, and overflow switches.

Carrier Comfort NetworkR (CCN) Interface

Run Status Main Menu Layout

MODE -- SERVICE TEST

SERVICE TEST

Provides access to the Service Test menu for testing various system components.

INDP

Tests independent outputs like economizer position and compressor bump tests.

BMP1

Performs compressor bump tests for A1.

FAN

Accesses the FAN TESTS menu for indoor and outdoor fan tests.

COOL

Accesses the COOLING Test Menu for testing cooling stages and components.

CL.A1

Tests cooling with Compressor A1.

HEAT

Accesses the HEATING Test Menu for testing heating stages.

HT.1

Tests heating stage 1.

HT.2

Tests heating stage 2.

IDFS

Tests indoor fan speed.

MODE -- SETPOINTS

SETPOINTS

Defines setpoints for occupied and unoccupied cooling/heating, including gaps and offsets.

MODE -- INPUTS

MODE -- OUTPUTS

MODE -- CONFIGURATIONS

CONFIGURATION

General unit configurations including startup delay, control types, and thermostat hardware.

INDOOR FAN

Configuration settings for indoor fan speeds (Vent, Heat, Free Cool, Low Cool, High Cool).

UNIT CONFIGURATIONS

General unit configurations including startup delay, control types, and thermostat hardware.

MODE -- ALARMS

R.CUR

Resets all current alarms.

Status Display Tables

IDF_DIAG

COOLDIAG

COOLDIAG

Displays parameters related to cooling diagnostics, including free cooling and compressor information.

COOLDIAG (cont)

Displays parameters for cooling diagnostics, including lockout conditions and temperature limits.

HEATDIAG

HEATDIAG

Displays parameters related to heating diagnostics, including lockout conditions and stage status.

Setpoint Table

SET_PNT

Defines setpoint values for occupied and unoccupied cooling/heating, including gaps and offsets.

Analog Value (AV) Points

Binary Value (BV) Points

Service Config Tables

UNIT_CFG

Unit configuration settings including startup delay, control types, thermostat type, and ventilation method.

COOLING

Configuration settings for cooling operation, including compressor timings and setpoints.

HEATCFG

Configuration settings for heating operation, including type of heat, stages, and timings.

ECONOMIZER

Economizer configuration settings including ventilation method and damper positions.

SERVICE CONFIG MENU

Menu for service configurations like compressor framework and shutdown settings.

UNIT CONTROL TYPE

Setting the control type for temperature sensing (thermostat, space, or return air).

NETWORK SETTINGS

Settings for building network configuration, including BAS protocol and timeouts.

BACNET

BACnet network configuration menu, including MAC address and baud rate.

UNIT START-UP CHECKLIST

UNIT START-UP CHECKLIST

A checklist for procedures required before unit startup, including packaging removal and component verification.

I. PRE-START-UP:

Verification steps before starting the unit, covering packaging, installation, and connections.

II. START-UP ELECTRICAL

Checks for supply voltage, compressor amps, electric heat amps, and fan amps.

III. HUMIDI-MIZERR SYSTEM START-UP

Steps for starting up the Humidi-MiZer system, including using service test mode.

OBSERVE AND RECORD

Recording suction pressure, discharge pressure, entering air temperature, and liquid line temperature.

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