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Carrier 50GC Series User Manual

Carrier 50GC Series
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1
Controls, Start-- Up, Operation
and Troubleshooting
48/50FC 04---07, 48/50GC 04---06
Single P ackage Rooft op Units
with SystemV u™ Controls Version 1.X
and Puronr (R---410A) Refr ig er ant
C150173
IMPORTANT: This literature covers 48/50FC 04--07 and 48/50GC 04--06 models with SystemVu controls version 1.X (factory--installed
option).
TABLE OF CONTENTS
Page
SAFETY CONSIDERATIONS 2.........................
GENERAL 3.........................................
Conventions Used in This Manual 3......................
BASIC CONTROL USAGE 3...........................
SystemVu Control (factory --installed option) 3..............
SystemVu Interface 3.................................
Accessory Navigatort Display 4........................
System Pilott andTouchPilott Devices 5................
CCN Tables and Display 5.............................
START -- UP 6.........................................
Unit Preparation 6....................................
Refrigerant Service Ports 6.............................
Crankcase Heater 6...................................
Compressor Rotation 6................................
Power Supply 6.....................................
Internal Wiring 6.....................................
Evaporator Fan 6....................................
Condenser Fans and Motors 6...........................
Return--Air Filters 8..................................
Outdoor--Air Inlet Screens 8............................
Accessory Installation 8...............................
Gas Heat (48FC and 48GC) 8...........................
CONTROLS QUICK SET-- UP 8.........................
Control Set Point and Confirmation Log 8.................
Initial Startup 8......................................
Thermostat Control 9.................................
Space T emperature Sensor Control -- Direct Wired
(T--55 or T--56 or T--59) 9.............................
Space Humidistat Control 9............................
Space Relative Humidity Sensor Control 9.................
CCN Communication 9...............................
CCN Linkage Control 9...............................

Table of Contents

Questions and Answers:

Carrier 50GC Series Specifications

General IconGeneral
BrandCarrier
Model50GC Series
CategoryAir Conditioner
LanguageEnglish

Summary

Controls, Start–Up, Operation and Troubleshooting

SAFETY CONSIDERATIONS

General safety precautions for installation and servicing of HVAC equipment.

ELECTRICAL SHOCK HAZARD

GENERAL

UNIT DAMAGE HAZARD

Caution against shorting or bypassing electronic control components to prevent damage.

FIRE, EXPLOSION HAZARD

Warning about hazards associated with flammable vapors and liquids near appliances.

START–UP

Unit Preparation

Checks for unit installation compliance and proper readiness.

Compressor Rotation

Procedure to check and correct compressor rotation direction.

CONTROLS QUICK SET–UP

Quick Setup

Lists common configurations set during startup.

Initial Startup

Describes the initial startup process for the SystemVu controller.

System Auto Test

How to run the System Auto Test for unit verification.

CCN Communication

Steps to configure CCN communication settings.

UNIT CONFIGURATIONS

Programming Operating Schedules

Setting up operating schedules for occupancy and times.

SERVICE TEST

Automatic Test

Executing automatic tests for system components.

CONTROLS OPERATION

Unit Configuration

Configuring factory options and field accessories.

UNIT CONTROL TYPE

Defining temperature control based on thermostat or sensor input.

General Operation

Occupancy Determination

Factors affecting unit occupancy and set points.

Indoor Fan Operation

Cooling Operation

Cooling Mode Control

Details on the nine operating sub-modes for cooling.

Cooling Staging Control

How the unit determines and requests cooling stages.

Compressor Control

How compressor control works with staging and time guards.

Humidi--MiZerR Operation

Operation of Humidi-MiZer system for improved dehumidification.

Dehumidification Demand

How dehumidification demand is seen by the control.

Humidi--MiZerR System Modes

Indoor Fan Based Dehumidification

Heating Operation

Heating Mode Control

Description of the three operating sub-modes for heating.

Heat Relay Control

How heat stage relay control energizes or de-energizes relays.

Heating Staging Control

Determining and adding heating stages based on demand and temperature limits.

Integrated Gas Controller (IGC)

How the IGC initiates gas heat module start-up and monitors components.

Economizer Operation

Operation of the economizer for ventilation and cooling.

Economizer Operation

Free Cooling

Unoccupied Free Cooling

Algorithm to maintain building space temperature during unoccupied periods.

Power Exhaust

Indoor Air Quality (IAQ)

BACnet Network Operation

Alarm Handling

Overview of system alerts and faults, and their indications.

TROUBLESHOOTING

Complete Unit Stoppage

Conditions that can cause a complete unit stoppage.

Restart Procedure

Steps to restart the machine after a shutdown.

Faults and Alerts

Viewing and clearing unit alarms and identifying faults.

Faults and Alerts

Cooling Troubleshooting

Humidi--MiZerR System Troubleshooting

Economizer Troubleshooting

Heating Troubleshooting

Phase Protection

Thermistor Troubleshooting

Transducer Troubleshooting

Transducer Troubleshooting

Troubleshooting suction and discharge pressure transducers.

Main Base Board (MBB)

Integrated Gas Control (IGC) Board

Protective Devices

Space Mounted Sensors

Carrier Comfort NetworkR (CCN) Interface

APPENDIX A: SystemVu™ Controller Display

Settings Main Menu Layout

Layout of the Settings main menu, covering space setpoints and clock adjustments.

Settings Main Menu Layout (cont)

Configuration settings for network protocols, BACnet, and display options.

Service Config Tables (cont)

Continued service configuration settings for inputs and outputs.

Quick Setup Configurations

Quick setup configurations for unit and network settings.

Alerts/Faults Main Menu Layout

Main menu layout for accessing alerts and faults.

Service Main Menu Layout

Layout for the Service menu, covering unit tests and information.

Service Main Menu Layout (cont)

Service menu for advanced service functions and restricted access.

Inputs Main Menu Layout

Layout of the Inputs menu, detailing temperature, pressure, and switch inputs.

Inputs Main Menu Layout (cont)

Continued Inputs menu layout for network values and sensor configurations.

Outputs Main Menu Layout

Layout of the Outputs menu, detailing general, cooling, and heating outputs.

APPENDIX C: Navigator™ Display

MODE -- SERVICE TEST

Reference for Navigator display items under Service Test for various component tests.

MODE -- INPUTS

Reference for Navigator display items under Inputs, including thermostat, switch, analog, and general inputs.

MODE -- OUTPUTS

Reference for Navigator display items under Outputs, covering general, cooling, and heating outputs.

MODE -- CONFIGURATIONS

Reference for Navigator display configurations for general, indoor fan, and economizer settings.

MODE -- CONFIGURATIONS (cont)

Continued configuration settings for network, display, and security.

MODE -- TIME CLOCK

Reference for Navigator display settings related to time, date, and daylight savings.

MODE -- TIME CLOCK (cont)

Continued reference for Navigator display settings related to schedules and holidays.

MODE -- ALARMS

Reference for Navigator display items related to current and history alarms.

APPENDIX D: SystemVu™ Controller CCN Tables

Maintenance Tables

Maintenance tables for SystemVu controller CCN, covering modes and test modes.

Maintenance Tables (cont)

Maintenance tables detailing power reset and alarm reset events.

Service Config Tables

Configuration tables for unit settings, temperature demands, and clock adjustments.

Service Config Tables (cont)

Service configuration tables for display settings, quick setup, and various input/output assignments.

Configuration Tables

Configuration tables for schedules, network settings, and BACnet parameters.

Configuration Tables (cont)

Configuration tables for alarm definitions, holidays, and occupancy settings.

Setpoint Table

Table listing setpoint values for various operating modes.

CONTROL SET POINT AND CONFIGURATION LOG

Settings -- Main Menu Layout

Layout for the Settings menu, covering space setpoints, temperature demands, and clock adjustments.

Settings -- Main Menu Layout (cont)

Continued layout of the Settings menu, including unit configurations, input/output assignments, and network settings.

UNIT START-UP CHECKLIST

I. PRE-START-UP:

Verification steps before starting the unit.

II. START-UP

Initial start-up procedures for electrical, temperature, and pressure checks.

III. HUMIDI--MIZER® SYSTEM START-UP

Step-by-step procedures for starting up the Humidi-MiZer system.

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