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Carrier 50UA-UH 135 - User Manual

Carrier 50UA-UH 135
59 pages
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6"6)
Packaged Rooftop Cooling Only Units
and Heat Pumps
Original document
INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS
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Carrier 50UA-UH 135 Specifications

General IconGeneral
Refrigerant TypeR-410A
Voltage460V
Phase3
Compressor TypeScroll
Cooling Capacity135000 BTU
Power Supply60Hz

Summary

Introduction to Unit Operations

Unit Receipt and Inspection

Verify unit condition and completeness upon delivery.

Installation Safety Guidelines

Essential safety practices for unit installation, lifting, and placement.

Safety Protocols for Unit Handling

Handling Components Under Pressure

Understand and manage risks associated with pressurized components in the unit.

Maintenance Personnel Safety Protocols

Ensure safety of personnel performing maintenance operations.

Safe Unit Repair and Operation

Repair Safety Procedures

Critical safety measures to follow during unit repair work.

Unit Mobility and Positioning

Moving the Unit

Procedures for safely moving and lifting the unit.

Unit Placement and Pre-Start Checks

Siting the Unit

Guidelines for selecting and preparing the unit's installation location.

Checks Before System Start-up

Verification steps to ensure the system is ready for initial operation.

Installation Procedures

Unit Base Frame Installation

Requirements for the unit's base frame and its connection to the structure.

Ductwork and Drainage Connections

Proper installation of ductwork and drainage systems.

Sensor and Ductwork Installation Details

Sensor Connection and Location

Proper placement and connection of temperature sensors for system control.

Ductwork Installation Best Practices

Recommended practices for ductwork design and installation.

Unit Dimensions and Clearances

Dimensions and Clearances 50 UA-UH 135

Detailed dimensional drawings and clearance requirements for the 50UA-UH 135 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 50 UA-UH 160

Detailed dimensional drawings and clearance requirements for the 50UA-UH 160 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 50 UA-UH 180

Detailed dimensional drawings and clearance requirements for the 50UA-UH 180 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 50 UA-UH 205

Detailed dimensional drawings and clearance requirements for the 50UA-UH 205 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 48 UA-UH 135

Detailed dimensional drawings and clearance requirements for the 48UA-UH 135 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 48 UA-UH 160

Detailed dimensional drawings and clearance requirements for the 48UA-UH 160 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 48 UA-UH 180

Detailed dimensional drawings and clearance requirements for the 48UA-UH 180 unit.

Unit Dimensions and Clearances

Dimensions and Clearances 48 UA-UH 205

Detailed dimensional drawings and clearance requirements for the 48UA-UH 205 unit.

Physical Data for 48;50 UA Series

Physical Data 48;50 UA Units

Key physical specifications for the 48/50UA series units.

Physical Data for 48;50 UH Series and Gas Heating

Physical Data 48;50 UH Units

Key physical specifications for the 48/50UH series units.

Gas Heater Data 48 UA;UH Units

Technical data specific to the gas heating modules.

Electrical Data for Unit Series

Electrical Data 48;50 UA Units

Electrical characteristics, power supply, and current draw for 48/50UA units.

Electrical Data 48;50 UH Units

Electrical characteristics, power supply, and current draw for 48/50UH units.

Application Data: Belt Tension and Filters

Belt Tension Adjustment Procedure

Step-by-step guide for correctly tensioning the drive belts.

Air Filter Replacement Process

Instructions for safely replacing air filters.

Application Data: Fan Performance

Fan Performances 48;50 UA-UH 135-160

Fan performance data for 135-160 models under various conditions.

Application Data: Fan Performance

Fan Performances 48;50 UA-UH 180

Fan performance data for the 180 model under various conditions.

Application Data: Fan Performance

Fan Performances 48;50 UA-UH 205

Fan performance data for the 205 model under various conditions.

Application Data: Pressure Drops

Pressure Drops Options 135;160 Models

Pressure drop values for different options on 135/160 models.

Application Data: Pressure Drops

Pressure Drops Options 180;205 Models

Pressure drop values for different options on 180/205 models.

Application Data: Airflow and Fan Adjustment

Air Flow Limits

Specifies the minimum and maximum airflow rates for unit operation.

Indoor Fan Air Flow Adjustment

Procedure for adjusting indoor fan speed for optimal airflow.

Electrical Connections and Power Supply

Control Box and Power Supply Details

Information on the control box and power supply requirements.

Voltage Imbalance and Wire Sizing

Guidelines for checking voltage imbalance and selecting wire sections.

Start-Up Procedures

Preliminary Checks for Start-Up

Essential checks to perform before unit start-up.

Actual Unit Start-Up and Defrost Cycle

Steps for unit start-up and operation of the defrost cycle.

Major System Components

Compressors and Lubricant Information

Details on compressors, oil charge, and lubricant type.

Condensers, Fans, and Coil Data

Information on coils, fans, and their performance characteristics.

System Components and Operating Limits

EXV, Moisture Indicator, Filter Drier, Refrigerant, Safety Switches

Details on key system components like EXV, filter drier, and safety switches.

Operating Limits

Specifies the acceptable operating conditions for the unit.

Gas Heating System: Introduction and Safety

Gas Heating System Introduction

Overview of the gas heating system and its installation requirements.

Gas Heating Safety Instructions

Critical safety precautions for operating the gas heating module.

Gas Heating Module Installation

Gas Heating Module Installation Data

Technical data and installation information for the gas heating module.

Gas Heating Commissioning

Gas Connection and Condensate Drain

Procedures for gas connection and condensate drain installation.

Gas Heating Start-Up Preparations

Flue Outlet and Combustion Air Connection

Guidelines for connecting flue and air inlets for the gas burner.

Checks Before Starting Gas Burner

Essential checks before igniting the gas burner.

Gas Heating Combustion Analysis

Combustion Analysis Procedure

Method for performing combustion analysis and adjusting CO2 levels.

Gas Heating Operation Sequence

Gas Heating Operating Sequence

Step-by-step description of the heating operation and burner modulation.

Gas Heating Maintenance

Routine Maintenance Operations

Recommended annual inspections for gas heating components.

Gas Heating Control and Fault Management

Gas Pressure and Flame Monitoring

Procedures for checking gas pressure and flame monitoring.

Machine Status and Fault Reset

Viewing unit status and resetting faults via the LCD panel.

Gas Heating Troubleshooting

Gas Heating Fault Codes and Causes

Detailed list of fault codes, causes, and remedies for the gas heating system.

Unit Options: Heating Coils

Electric Heater Options

Specifications and data for electric heater options.

Hot-Water Coil Option

Details on the hot-water coil option and its controls.

Unit Options: Economizers and Dampers

Economizer Options

Description of economizer options for free cooling.

Manual Outside Air Damper

Information on the manual outside air damper.

Unit Options: Air Quality and Exhaust

Economizer with CO2 Sensor Options

Using CO2 sensor for economizer control of air quality.

Power Exhaust and Airflow Detection Options

Details on power exhaust and airflow detection options.

Smoke Detector Options

Information on smoke detectors in the return air stream.

Unit Options: Fire Safety and Airflow Control

Smoke Detector + DAD and Fire Thermostat

Combined smoke detection and fire thermostat options.

Duct Connection and Variable Air Volume (VAV)

Options for duct connection and VAV systems.

Fan Performance for VAV Systems

VAV Supply Fan Performance 135-160

Fan performance data for VAV systems on 135-160 models.

Fan Performance for VAV and Return Air Systems

VAV Supply Fan Performance 205

Fan performance data for VAV systems on the 205 model.

Return Air Fan Options and Performance

Details on return air fan options and their performance.

Roofcurb Installation Accessory

Roofcurb Installation

Information on the roofcurb accessory for unit installation.

Standard Maintenance Procedures

General Maintenance Principles

Guidelines for professional unit maintenance and safety.

Maintenance Instructions and Checks

Procedures for routine checks, corrosion checks, and regulatory compliance.

Maintenance Levels and Procedures

Level 1 Maintenance

Simple weekly maintenance tasks for users.

Level 2 Maintenance

Maintenance requiring skilled technicians for electrical, mechanical tasks.

Level 3 (or higher) Maintenance

Advanced maintenance requiring specialized skills and authorization.

Maintenance Details: Electrical and Coil Care

Tightening Torques for Electrical Connections

Specified torques for main electrical connections.

Indoor;Outdoor Coil Cleaning

Recommended procedures for cleaning unit coils.

Maintenance Details: Refrigerant and Servicing

Refrigerant Volume and Characteristics

Information on checking refrigerant charge and R-410A properties.

Servicing and Final Recommendations

General servicing advice and final recommendations for unit operation.

Troubleshooting Guide

Troubleshooting Chart

Guide to identifying faults, causes, and solutions for unit malfunctions.

Start-Up Checklist and Procedures

Preliminary Information and Equipment Checks

Checklist for initial information gathering and equipment verification.

Unit Start-Up and Voltage Checks

Steps for unit start-up, including voltage and leak checks.

Post Start-Up Operations and Gas Heating Data

Post-Check-Up Operations and Readings

Performing quick tests and recording operational data.

Gas Heating Section Data Entry

Fields for recording gas heating section details.

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