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Carrier 50YDD User Manual

Carrier 50YDD
52 pages
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Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 4
Horizontal Installation 5
Field Conversion of Air Discharge 7
Duct System Installation 8
Condensate Piping Installation 8
Vertical Installation 9
Water Connections 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13
Water Quality Standards 15
Hot Water Generator 16-18
Electrical - Line Voltage 19
Electrical - Power Wiring 20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-28
CXM Controls 29
CXM Control Features 30-32
Unit Commissioning
and Operating Conditions 33
Unit and System Checkout 34
Unit Start-Up Procedure 35
Unit Operating Conditions 36-41
Preventive Maintenance 42
Troubleshooting 43-44
Functional Troubleshooting 45-46
Troubleshooting Form 47
Warranty 48
Revision History 52
GT-PX Series (50YDV, 50YDH, 50YDD Models) GT-PG Series
(50YEV, 50 YEH, 50YED Models)
Installation, Operation and Maintenance Instructions
Residential Horizontal & Vertical Packaged
Geothermal Heat Pumps
97B0046N03
Revised 4 Jan., 2012
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Carrier 50YDD Specifications

General IconGeneral
Model Number50YDD
CategoryHeat Pump
RefrigerantR-410A
Voltage208/230V
Phase1
Cooling Capacity30, 000 BTU/h
Heating Capacity30, 000 BTU/h

Summary

Model Nomenclature

General Overview

Explains unit type, size, configuration, and other general model details.

Safety Information

Describes warnings, cautions, and notices relevant to product operation and safety.

General Information

Inspection and Storage

Details checking shipment for shortages/damage and proper equipment storage procedures.

Unit Protection and Pre-Installation

Guidance on protecting units on the job site and preparing them for installation.

Horizontal Installation

Unit Location and Clearance

Specifies indoor location requirements and necessary service clearances for horizontal units.

Mounting and Suspension

Details suspension methods using factory-installed hanger kits and field-supplied rods.

Horizontal Installation

Air Coil Cleaning

Instructions for cleaning the air coil for maximum performance and longevity.

Field Conversion of Air Discharge

Discharge Configuration Changes

Guides for converting between side and back discharge configurations.

Return Air Configuration Notes

Explains limitations on converting return air sides due to piping changes.

Horizontal Installation

Condensate Piping Details

Details proper condensate trap installation, venting, and slope requirements.

Duct System Installation Guidelines

Guidelines for sizing ducts, reducing air noise, and ensuring proper airflow.

Vertical Installation

Unit Location and Clearance

Specifies indoor location requirements and necessary service clearances for vertical units.

Unit Mounting and Ducting

Illustrates unit mounting with an air pad and ducted return air connections.

Vertical Installation

Sound Attenuation Methods

Methods for sound control in mechanical rooms/closets using baffles and isolation pads.

Condensate Piping for Vertical Units

Explains condensate trapping using internal loops and necessary venting.

Water Connection Installation

Flow Controller and Water Connections

Details flow controller mounting and proper installation of water fittings.

GROUND-LOOP HEAT PUMP APPLICATIONS

Pre-Installation and Piping

Locating utilities and guidelines for closed loop piping materials and flow rates.

Ground-Loop Heat Pump Applications

Antifreeze and Low Temp Settings

Requirements for antifreeze use and setting the low temperature cutout.

Ground-Loop Heat Pump Applications

Open Loop Systems and Water Quality

Details open loop systems, water quality standards, and scaling potential.

Pump, Tank, and Valve Selection

Criteria for selecting pressure tanks, pumps, and water control valves.

Flow Regulation and Control

Methods for regulating water flow and control strategies.

Ground-Water Heat Pump Applications

Water Coil Low Temperature Limit

Setting the FP1 limit for antifreeze protection based on refrigerant temperature.

Water Quality Standards

Hot Water Generator

HWG Function and Installation Overview

Explains how HWG utilizes excess heat and shows typical installation examples.

Hot Water Generator

HWG Installation and Controls

Details HWG installation, sensors, microprocessor control, and DIP switches.

HWG Pump and Status Indicators

Describes HWG pump operation, status LEDs, and fault codes.

Hot Water Generator

Water Tank Preparation and Piping

Steps for preparing the water tank and installing HWG water piping.

HWG Initial Start-Up Procedure

Step-by-step procedure for starting up the HWG system.

Electrical - Line Voltage

GT-PX Series Electrical Data

Electrical specifications for GT-PX (50YD) series units.

GT-PG Series Electrical Data

Electrical specifications for GT-PG (50YE) series units.

Electrical - Line Voltage

Wiring and Power Connection

Requirements for line voltage wiring, grounding, and power connection.

Blower Speed Selection (PSC Motor)

How to change blower speed for PSC motors using wire connections.

Electrical - Low Voltage Wiring

Thermostat and Low Voltage Wiring

Wiring thermostats to CXM or ECM boards for proper control.

Low Water Temperature Cutout Selection

Field selection of low water temp limit using jumpers for antifreeze protection.

Electrical - Low Voltage Wiring

Accessory and Solenoid Valve Connections

Connecting accessories via terminal strip and wiring water solenoid valves.

Two-Stage Unit Piping

Piping configuration for two-stage solenoid valves to manage water flow.

Electrical - Thermostat Wiring

Thermostat Installation and Wiring Diagrams

Guidelines for thermostat placement and wiring for ECM/PSC fan units.

ECM Blower Control

Airflow Settings (Cooling, Heating, Aux/Emerg)

Explains CFM settings for cooling, heating, and auxiliary/emergency heat modes.

CFM Adjust and Dehumidification Modes

Describes CFM adjustment options and humidity control settings.

ECM Blower Control

ECM Board Tap Settings

Settings for cooling, heating, and aux/emerg heat modes on ECM boards.

ECM Interface Board Layouts

Diagrams showing the layout of ECM interface boards (Versions I, II, III).

GT-PX (50YD) Series ECM Blower Performance Data

GT-PG (50YE) Series PSC Blower Performance Data

GT-PG (50YE) Series ECM Blower Performance Data

CXM Controls

Field Selectable Inputs and Configuration

Discusses test mode, jumper settings for temperature limits, and alarm relay.

DIP Switch Functions

Explains DIP switch settings for various features like UPS and stage selection.

CXM LED and Alarm Relay Operations

Explains the behavior of the CXM LED and alarm relay under different conditions.

CXM Controls

Safety Features and Fault Overview

Covers safety features, fault retry, lockout, and general fault types.

Specific CXM Fault Conditions

Details specific faults like pressure, temperature, condensate, voltage, and UPS.

CXM Diagnostic Features

How the CXM LED indicates status and diagnostic fault codes.

CXM Controls

Control Start-up Operation

Describes control behavior during start-up, including delays and safety checks.

Unit Operation Table

Table mapping thermostat signals to unit operations for different models.

CXM Controls

Thermostat Compatibility and Signals

Discusses thermostat compatibility, signals, and anticipation leakage current.

Thermostat Wiring Details

Explains thermostat signal connections to the CXM control.

Unit Commissioning And Operating Conditions

Operating Limits and Factors

Explains factors affecting operating limits: air temp, water temp, ambient temp.

Building Operating Limits Table

Lists operating limits for GT-PX and GT-PG units in cooling and heating modes.

Commissioning Conditions and Tables

Notes on starting conditions and limits for building commissioning.

Unit Start-Up and Operating Conditions

Pre-Power Unit and System Checkout

Checklist for unit and system before powering, including valves, wiring, and components.

Unit Start-up Procedure Steps

Step-by-step procedure for unit start-up, including fan operation and airflow.

Unit Start-Up Procedure

Cooling and Heating Test Procedures

Detailed steps for performing cooling and heating tests, checking temperatures and pressures.

Post-Test Checks and Troubleshooting

Final checks for leaks, noise, and guidance if the unit fails to operate.

Warranty Registration Reminder

Final instruction to complete and return warranty registration paperwork.

Unit Operating Conditions

Water Pressure Drop Tables

Pressure drop data for GT-PX and GT-PG unit heat exchangers.

Water Temperature Change Data

Data on water temperature changes through the heat exchanger.

Antifreeze Correction Factors

Correction factors for antifreeze solutions in cooling and heating modes.

Unit Operating Conditions

GT-PX Operating Pressures and Temperatures

Table showing operating pressures and temperatures for GT-PX units.

Unit Operating Conditions

GT-PX Operating Data Continued

Continuation of operating pressures and temperatures for GT-PX units.

GT-PG Operating Pressures and Temperatures

Table showing operating pressures and temperatures for GT-PG units.

Unit Operating Conditions

GT-PG Operating Data Continued

Continuation of operating pressures and temperatures for GT-PG units.

Unit Operating Conditions

GT-PG Operating Data Continued

Continuation of operating pressures and temperatures for GT-PG units.

Unit Operating Conditions

GT-PG Operating Data Continued

Continuation of operating pressures and temperatures for GT-PG units.

Preventive Maintenance

Water Coil Maintenance (Direct Ground Water)

Guidance on maintaining water coils in high mineral areas and periodic cleaning.

Water Coil Maintenance (Other Loops)

Maintenance for other water loop applications and dealing with dirt/debris.

Hot Water Generator Coil Maintenance

Maintenance for HWG coils, emphasizing potential scaling with hard water.

Filter Maintenance

Importance of clean filters for performance and maintenance procedures.

Troubleshooting

General Checks and CXM Board Basics

Preliminary checks and basic troubleshooting steps for the CXM board.

CXM Input/Output Verification

Checking field inputs, sensor inputs, and outputs for proper CXM operation.

CXM Diagnostic Aids

Explanation of test mode and troubleshooting flowcharts for CXM diagnostics.

CXM Process Flow Chart

CXM Functional Troubleshooting Flow Chart

Visual guide for diagnosing CXM issues by following fault recognition steps.

Functional Troubleshooting

Power, HP/HPWS, Pressure, and Temperature Faults

Troubleshooting for common faults like power, HP, pressure, and temperature limits.

Condensate, Voltage, and Performance Faults

Troubleshooting for condensate, voltage, UPS, and no-fault conditions.

Functional Troubleshooting

Unit Operation Mode Issues

Troubleshooting when only compressor runs or unit doesn't operate in cooling.

Performance and Capacity Issues

Troubleshooting for capacity, head pressure, suction pressure, discharge temp, and humidity.

Troubleshooting Form

Heating and Cooling Cycle Analysis

Sections for recording heating and cooling cycle data, including pressures and temperatures.

Warranty

Limited Express Warranty Details

Details the warranty terms, conditions, limitations, and labor allowance.

Notes

Notes

Notes

Revision History

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