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Carrier 50YEV User Manual

Carrier 50YEV
52 pages
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Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 4
Horizontal Installation 5
Field Conversion of Air Discharge 7
Duct System Installation 8
Condensate Piping Installation 8
Vertical Installation 9
Water Connections 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13
Water Quality Standards 15
Hot Water Generator 16-18
Electrical - Line Voltage 19
Electrical - Power Wiring 20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-28
CXM Controls 29
CXM Control Features 30-32
Unit Commissioning
and Operating Conditions 33
Unit and System Checkout 34
Unit Start-Up Procedure 35
Unit Operating Conditions 36-41
Preventive Maintenance 42
Troubleshooting 43-44
Functional Troubleshooting 45-46
Troubleshooting Form 47
Warranty 48
Revision History 52
GT-PX Series (50YDV, 50YDH, 50YDD Models) GT-PG Series
(50YEV, 50 YEH, 50YED Models)
Installation, Operation and Maintenance Instructions
Residential Horizontal & Vertical Packaged
Geothermal Heat Pumps
97B0046N03
Revised 4 Jan., 2012
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Carrier 50YEV Specifications

General IconGeneral
Model Number50YEV
CategoryHeat Pump
RefrigerantR-410A
Voltage208/230V
StagesVariable Speed

Summary

Model Nomenclature: General Overview

Safety

Warnings, cautions and notices for safe operation and handling of equipment.

General Information

Inspection

Procedures for checking shipment for damage and shortages upon receipt of equipment.

Storage

Guidelines for storing equipment in its original packaging in a clean, dry area.

Unit Protection

Methods to protect units from physical damage and contamination on the job site.

Pre-Installation

Instructions for preparing units for installation, including checks and procedures.

Horizontal Installation

Horizontal Unit Location

Guidelines for selecting an indoor location for horizontal units, ensuring service access.

Mounting Horizontal Units

Instructions for suspending horizontal units using field-supplied threaded rods and factory vibration isolators.

Field Conversion of Air Discharge

Side to Back Discharge Conversion

Step-by-step instructions for converting the unit's air discharge from side to back.

Back to Side Discharge Conversion

Instructions for converting the unit's air discharge from back to side.

Condensate Piping - Horizontal Units

Duct System Installation

Guidelines for sizing and installing duct systems for optimal airflow and noise reduction.

Vertical Installation

Vertical Unit Location

Guidelines for selecting an indoor location for vertical units, ensuring service access.

Sound Attenuation for Vertical Units

Condensate Piping for Vertical Units

Description of vertical unit condensate trapping and piping requirements.

Water Connection Installation

External Flow Controller Mounting

Instructions for mounting the external flow controller beside the unit.

GROUND-LOOP HEAT PUMP APPLICATIONS

Pre-Installation

Locating and marking underground utilities and planning loop installation.

Piping Installation

Guidelines for installing closed loop ground source system piping materials.

Ground-Loop Heat Pump Applications

Antifreeze

When antifreeze is required, types, and calculation for protection levels.

Low Water Temperature Cutout Setting - CXM Control

Setting the low temperature cutout for antifreeze systems using the CXM control.

GROUND-WATER HEAT PUMP APPLICATIONS

Open Loop - Ground Water Systems

Description of open loop piping, shut-off valves, and flushing procedures.

Water Quality Standards

Guidelines for water quality parameters affecting scaling, corrosion, and erosion.

Pressure Tank and Pump

Sizing and selection of pressure tanks and pumps for ground water systems.

Water Control Valve

Placement and function of water control valves for heat exchangers.

Flow Regulation

Methods for regulating water flow through the heat pump system.

Ground-Water Heat Pump Applications

Water Coil Low Temperature Limit Setting

Setting the low temperature limit for open loop systems to prevent freeze damage.

Water Quality Standards

Hot Water Generator

Hot Water Generator

Installation

Instructions for installing and connecting the HWG system, including sensor and pump wiring.

SW10 HWG PUMP TEST

Description of the HWG pump test function via DIP switch SW10.

SW11 HWG TEMP

Setting the HWG temperature setpoint using DIP switch SW11.

SW12 HWG STATUS

Enabling or disabling the HWG operation using DIP switch SW12.

Hot Water Generator

Water Tank Preparation

Steps to prepare the hot water tank for HWG connection, including draining and flushing.

HWG Water Piping

Instructions for routing and installing HWG water piping and insulation.

Water Tank Refill

Procedure for refilling the water tank and purging air from HWG piping.

Initial Start-Up

Steps for initial startup of the HWG system after installation.

Electrical - Line Voltage

Electrical - Line Voltage

General Line Voltage Wiring

Guidance on ensuring correct voltage and phase for unit wiring.

Power Connection

Instructions for making line voltage connections to the contactor terminal.

208 Volt Operation

Information on switching the transformer tap for 208 Volt operation.

Blower Speed Selection - Units with PSC Motor

How to change blower fan speed for PSC motors using wire connections.

Electrical - Low Voltage Wiring

Thermostat Connections

Wiring thermostats to the CXM or ECM interface board.

Low Water Temperature Cutout Selection

Selecting the low water temperature limit using jumper JW3 on the CXM control.

Electrical - Low Voltage Wiring

Accessory Connections

Connecting accessory devices like water valves to the CXM control terminal.

Water Solenoid Valves

Wiring and operation of external solenoid valves for water shut-off.

Two-stage Units

Piping and control for two-stage units using parallel solenoid valves.

Electrical - Thermostat Wiring

Thermostat Installation

Guidelines for thermostat location, mounting, and wiring.

ECM Blower Control

Cooling Settings

Determining cooling CFM based on tap settings for ECM motors.

Heating Settings

Determining heating CFM based on tap settings for ECM motors.

Auxiliary/Emergency Heat Settings

Determining auxiliary/emergency heat CFM based on tap settings.

CFM Adjust Settings

Adjusting airflow by +/- 15% or using TEST mode for ECM blowers.

Dehumidification Mode Settings

Selecting and enabling dehumidification modes for ECM blower control.

ECM Blower Control

GT-PX (50YD) Series ECM Blower Performance Data

GT-PG (50YE) Series PSC Blower Performance Data

GT-PG (50YE) Series ECM Blower Performance Data

CXM Controls

Field Selectable Inputs

Using test mode to check CXM control operation and diagnose faults.

Field Configuration Options

Configuring CXM control settings like water coil low temp and alarm relay.

DIP Switches

Setting DIP switches for unit performance sentinel, stage 2, and DDC output.

CXM Controls

Safety Features – CXM Control

Safety features protecting the compressor, heat exchangers, and wiring from damage.

Fault Recognition and Lockout

Understanding fault retry, lockout modes, and specific fault codes for CXM controls.

Diagnostic Features

Using the CXM board's LED to diagnose status or last fault.

CXM Controls

CXM Control Start-up Operation

How the CXM control manages start-up sequences, delays, and compressor operation.

CXM Controls

CXM Thermostat Details

Thermostat compatibility and signal descriptions for CXM control.

Unit Commissioning And Operating Conditions

Operating Limits

Environmental and water temperature limits for proper unit operation.

Commissioning Conditions

Specific start-up conditions and notes for unit commissioning.

Unit Start-Up and Operating Conditions

Unit and System Checkout

Pre-powering checks for unit and system components to ensure readiness.

Unit Start-up Procedure

Step-by-step guide for starting up the unit and verifying operation.

Unit Start-Up Procedure

Unit Operating Conditions

Unit Operating Conditions

Table 11: GT-PX Series Typical Unit Operating Pressures and Temperatures

Operating pressure and temperature data for GT-PX series units.

Unit Operating Conditions

Table 11: GT-PX Series Typical Unit Operating Pressures and Temperatures: Continued

Continued operating pressure and temperature data for GT-PX series units.

Table 12: GT-PG Series Typical Unit Operating Pressures and Temperatures

Operating pressure and temperature data for GT-PG series units.

Unit Operating Conditions

Table 12: GT-PG Series Typical Unit Operating Pressures and Temperatures: Continued

Continued operating pressure and temperature data for GT-PG series units.

Unit Operating Conditions

Table 12: GT-PG Series Typical Unit Operating Pressures and Temperatures: Continued

Continued operating pressure and temperature data for GT-PG series units.

Unit Operating Conditions

Table 12: GT-PG Series Typical Unit Operating Pressures and Temperatures: Continued

Continued operating pressure and temperature data for GT-PG series units.

Preventive Maintenance

Water Coil Maintenance (Direct ground water applications only)

Periodic maintenance schedule for water coils in high mineral content areas.

Water Coil Maintenance (All other water loop applications)

Maintenance for water coils in closed loop systems with high dirt or debris.

Hot Water Generator Coils

Maintenance for HWG coils, especially with hard or unsoftened potable water.

Filters

Importance of clean filters for performance and instructions for cleaning/replacement.

Condensate Drain

Cleaning and treating condensate pans and drains to prevent buildup and overflow.

Compressor

Annual amperage checks for compressor motors to ensure proper operation.

Fan Motors

Lubrication guidelines and annual checks for fan motors.

Air Coil

Cleaning the air coil to maintain maximum performance, caution about sharp fins.

Cabinet

Cleaning the cabinet to prevent corrosion and ensure indoor air quality.

Refrigerant System

Guidelines for servicing the refrigerant circuit while maintaining sealed integrity.

Troubleshooting

General

Preliminary checks and guidelines for troubleshooting operational difficulties.

CXM Board

Simple verification of CXM board inputs and outputs to diagnose issues.

Field Inputs

Checking 24VAC thermostat inputs to the CXM board using a voltmeter.

Sensor Inputs

Checking continuity on sensor inputs at the CXM board connector.

Outputs

Verifying compressor relay, fan signal, alarm relay, and electric heat outputs.

Test Mode

Entering test mode on CXM for diagnostics and speeding up time delays.

CXM Troubleshooting Process Flowchart/Functional Troubleshooting Chart

Using flowcharts to diagnose suspected problems with the CXM board.

CXM Process Flow Chart

Functional Troubleshooting

Functional Troubleshooting

Troubleshooting Form

Warranty

Revision History

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