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Carrier 50YDH User Manual

Carrier 50YDH
52 pages
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Table of Contents
Model Nomenclature 3
Storage 4
Pre-Installation 4
Horizontal Installation 5
Field Conversion of Air Discharge 7
Duct System Installation 8
Condensate Piping Installation 8
Vertical Installation 9
Water Connections 11
Ground Loop Applications 11-12
Open Loop - Ground Water Systems 13
Water Quality Standards 15
Hot Water Generator 16-18
Electrical - Line Voltage 19
Electrical - Power Wiring 20
Electrical - Low Voltage Wiring 21
Low Water Temperature Cutout Selection 21
Water Valve Wiring 22
Thermostat Wiring 23
ECM Blower Control 24-25
Blower Data 26-28
CXM Controls 29
CXM Control Features 30-32
Unit Commissioning
and Operating Conditions 33
Unit and System Checkout 34
Unit Start-Up Procedure 35
Unit Operating Conditions 36-41
Preventive Maintenance 42
Troubleshooting 43-44
Functional Troubleshooting 45-46
Troubleshooting Form 47
Warranty 48
Revision History 52
GT-PX Series (50YDV, 50YDH, 50YDD Models) GT-PG Series
(50YEV, 50 YEH, 50YED Models)
Installation, Operation and Maintenance Instructions
Residential Horizontal & Vertical Packaged
Geothermal Heat Pumps
97B0046N03
Revised 4 Jan., 2012
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Carrier 50YDH Specifications

General IconGeneral
Model Number50YDH
CategoryHeat Pump
Refrigerant TypeR-410A
Voltage208/230V
Phase1

Summary

Model Nomenclature General Overview

Safety and Warnings

General safety, refrigerant, and construction warnings.

General Information

Inspection, Storage, and Protection

Handling and storage guidelines.

Pre-Installation Steps and Cautions

Initial setup procedures and safety notes.

Horizontal Installation

Unit Location and Mounting

Site selection and suspension for horizontal units.

Horizontal Installation Details

Air Coil Cleaning and Maintenance

Procedure for cleaning the air coil.

Field Conversion of Air Discharge

Converting Air Discharge Configuration

Steps for changing discharge direction.

Return Air Configuration Limitations

Constraints on return air setup.

Horizontal Unit Installation Details

Condensate Piping and Duct System Installation

Drain lines and ductwork setup.

Vertical Installation

Unit Location and Mounting Pad

Site selection and sound isolation for vertical units.

Vertical Unit Installation Details

Sound Attenuation and Condensate Piping

Sound reduction methods and condensate drainage for vertical units.

Water Connection Installation

Water Connections and Flow Controller

Fitting types and flow controller mounting.

Ground-Loop Heat Pump Applications

General information for ground loop systems.

Ground-Loop Heat Pump Applications

Antifreeze and Low Water Temperature Settings

Antifreeze use and control settings for ground loops.

Ground-Loop Heat Pump Applications

Ground-Water Heat Pump Systems

Open loop systems, water quality, and controls.

Ground-Water Heat Pump Applications

Water Flow Regulation and Low Temperature Limits

Adjusting flow and setting temperature limits.

Caution on Water Regulating Valves

Warning against specific valve types for water regulation.

Water Quality Standards

Scaling Potential and Corrosion Prevention

Guidelines for water parameters and material compatibility.

Hot Water Generator (HWG)

HWG Installation Overview and Diagrams

Piping examples and double tank setup.

HWG 150°F Setpoint Safety Warning

Critical warning about scald risk with high temperature settings.

Hot Water Generator (HWG) Operation

HWG Installation and Control Sensors

Sensor placement and microprocessor control for HWG.

HWG Safety Warnings

Critical warnings regarding sensors and high temperatures.

HWG Control Settings

DIP switch functions for pump, temperature, and status.

Hot Water Generator (HWG) Procedures

HWG Pump Wiring Warning and Tank Preparation

Wiring caution and tank setup steps.

HWG Water Piping and Refill Process

Piping requirements and system refill process.

HWG Initial Start-Up

Step-by-step procedure for starting the HWG.

Electrical - Line Voltage

Electrical Safety Warnings and Conductor Types

Warnings for shock hazards and conductor material.

Unit Electrical Data Tables

Specifications for GT-PX and GT-PG series units.

Electrical - Line Voltage Wiring

Field Wiring Guidelines and Power Connection

Code compliance, conduit use, and power connection.

Blower Speed Selection for PSC Motors

Adjusting fan speed for PSC motors.

HWG Wiring for Split Units

Specific wiring instructions for the HWG pump.

Electrical - Low Voltage Wiring

Electrical - Low Voltage Wiring Details

Accessory and Water Solenoid Valve Wiring

Connecting accessories and solenoid valves.

Two-Stage Unit Piping Diagram

Diagram for dual-stage water flow regulation.

Electrical - Thermostat Wiring

Thermostat Installation and Critical Safety Cautions

Location, wire gauge, and important safety notes.

Thermostat Wiring Diagrams for ECM and PSC Fans

Wiring examples for different fan types.

ECM Blower Control

ECM Fan Control and Speed Settings

Interface board, speed taps, and CFM adjustments.

Dehumidification Mode Settings

Control modes for humidity removal.

ECM Blower Control Settings

ECM Board Tap and DIP Switch Settings

Tables and diagrams for configuring ECM boards.

GT-PX Series ECM Blower Performance Data

GT-PG Series PSC Blower Performance Data

GT-PG Series ECM Blower Performance Data

CXM Controls Overview

Test Mode and Field Selectable Inputs

Entering test mode and configuring inputs.

Field Configuration Options and DIP Switches

Jumper and DIP switch settings.

CXM LED and Alarm Relay Operations

Table detailing status indicators and relays.

CXM Controls Safety Features

CXM Control Safety Features Overview

Anti-short cycle, random start, fault retry, lockout.

Specific Fault Conditions and Codes

High/low pressure, temperature limits, condensate, voltage.

Diagnostic Features

Using the LED for status and fault codes.

CXM Controls Operation

CXM Control Start-up Operation

Initial startup sequence and delays.

Unit Operation Table

Summary of thermostat signals and unit response.

CXM Controls Thermostat Compatibility

Thermistor Resistance Data

Table for checking thermistor readings.

Thermostat Signals and Compatibility

Signal descriptions and compatibility notes.

Unit Commissioning and Operating Conditions

Operating Limits and Factors

Environmental and water temperature limits.

Building and Commissioning Limits Tables

Tables for operating and setup conditions.

Unit Start-Up and System Checkout

Pre-Power Unit and System Checkout

Checklist before powering the unit.

Critical Water Flow and Freezing Cautions

Warnings about water flow and freezing.

Unit Start-up Procedure Steps

Step-by-step instructions for initial startup.

Unit Start-Up Procedure Details

Water Flow and Refrigerant Pressure Checks

Verifying water flow and refrigerant pressures.

Critical Safety Warnings During Startup

Warnings about voltage and water flow.

Unit Operating Conditions Data

Antifreeze Correction Factors

Table for adjusting performance with antifreeze.

Unit Operating Conditions Data

Unit Operating Conditions Data

Unit Operating Conditions Data

Unit Operating Conditions Data

Unit Operating Conditions Data

Preventive Maintenance Guide

Water Coil, Filter, and Condensate Drain Maintenance

Procedures for cleaning and upkeep.

Compressor, Fan Motors, and Air Coil Maintenance

Checks and cleaning for key components.

Cabinet Care and Refrigerant System Checks

Cabinet cleaning and system integrity checks.

Troubleshooting Overview

General Troubleshooting Steps and CXM Board Checks

Preliminary checks and CXM control troubleshooting.

Field Input, Sensor, and Output Checks

Verifying electrical signals and component operation.

Hazardous Voltage Warning

Critical safety notice for servicing.

CXM Process Flow Chart

Troubleshooting Flow Chart and Hazardous Voltage Warning

Visual guide for diagnosing issues and safety notice.

Functional Troubleshooting Guide

Fault Diagnosis and Solutions

Detailed table of faults, causes, and solutions.

Functional Troubleshooting Continued

Compressor and Cooling Operation Issues

Troubleshooting specific operational faults.

Performance Troubleshooting Categories

Issues like insufficient capacity, high head pressure, low suction.

Troubleshooting Data Form

Refrigerant Cycle Analysis Form

Form for recording operational data during troubleshooting.

Warranty Information

Carrier Limited Express Warranty Details

Coverage, limitations, and labor allowance.

Revision History

Document Revision Log

Record of changes and updates to the manual.

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