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Carrier 58CTX User Manual

Carrier 58CTX
56 pages
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58CT A /CTX
2---Stage Deluxe, Induced Combustion
4---Way M u l t ip oi se Gas Furn ace
Series 140/E
Installation, Start---up, Operating and
Se rvice and Maint enance Inst r uct io ns
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 3..................................
CODES AND STANDARDS 5..........................
Safety 5...........................................
General Installation 5................................
Combustion and Ventilation Air 5......................
Duct Systems 5.....................................
Acoustical Lining and Fibrous Glass Duct 5...............
Gas Piping and Gas Pipe Pressure Testing 5...............
Electrical Connections 5..............................
Venting 5.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 5.....................................
LOCATION 6.......................................
AIR FOR COMBUSTION AND VENTILATION 7.........
INSTALLATION 10..................................
UPFLOW INSTALLATION 10......................
DOWNFLOW INSTALLATION 11...................
HORIZONTAL INSTALLATION 11..................
FILTER ARRANGEMENT 15.......................
AIR DUCTS 15...................................
GAS PIPING 17..................................
ELECTRICAL CONNECTIONS 21..................
VENTING 26....................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 33.....
General 33........................................
Start--Up Procedures 34..............................
Adjustments 34.....................................
Check Safety Controls 39.............................
Checklist 39.......................................
SERVICE AND MAINTENANCE PROCEDURES 44.....
Introduction 44...................................
Care and Maintenance 45...........................
Sequence of Operation 49...........................
Wiring Diagrams 52...............................
Troubleshooting 52................................
PARTS REPLACEMENT INFORMATION GUIDE 55.....
Always Ask For
Use of the AHRI Certified
TM
Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

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Questions and Answers:

Carrier 58CTX Specifications

General IconGeneral
Model58CTX
TypeGas Furnace
Blower TypeVariable Speed
Ignition TypeHot Surface Ignition
StagesTwo-stage heating
Blower MotorECM (Electronically Commutated Motor)
Fuel TypeNatural Gas/Propane
Warranty10-year parts limited warranty

Summary

SAFETY CONSIDERATIONS

Introduction

Overview of the furnace's purpose and features.

INSTALLATION

MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION

Specifies required clearances to surrounding combustible materials.

OPERATION

CODES AND STANDARDS

Safety

References relevant safety codes and standards for installation.

General Installation

Covers general installation requirements and references NFGC and NFPA 90B.

Combustion and Ventilation Air

Details requirements for air supply for combustion and ventilation.

Duct Systems

References standards for designing and sizing duct systems.

Acoustical Lining and Fibrous Glass Duct

Specifies standards for duct lining materials.

Gas Piping and Gas Pipe Pressure Testing

Covers gas piping installation and pressure testing standards.

Electrical Connections

References electrical codes for wiring connections.

Venting

References venting codes and standards.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

Furnace Reliability Hazard

Warning about improper installation causing premature component failure.

LOCATION

LOCATION RELATIVE TO COOLING EQUIPMENT

Guidelines for positioning the furnace relative to cooling equipment.

AIR FOR COMBUSTION AND VENTILATION

Requirements for providing adequate air for combustion and ventilation.

INSTALLATION

UPFLOW INSTALLATION

Instructions for installing the furnace in an upflow configuration.

DOWNFLOW INSTALLATION

HORIZONTAL INSTALLATION

Suspended Furnace Support

Methods for supporting the furnace when suspended.

Leveling Legs

Procedure for installing leveling legs if desired.

Platform Furnace Support

Roll-Out Protection

Bottom Return Air Inlet

Side Return Air Inlet

FILTER ARRANGEMENT

AIR DUCTS

General Requirements

General guidelines for designing and installing duct systems.

Ductwork Acoustical Treatment

Considerations for acoustical treatment of ductwork.

Supply Air Connections

Instructions for making supply air connections to the furnace.

GAS PIPING

ELECTRICAL CONNECTIONS

J-BOX RELOCATION

Instructions for relocating the J-Box to a different position.

ACCESSORIES

VENTING

GENERAL VENTING REQUIREMENTS

Key requirements for proper furnace venting and system sizing.

MASONRY CHIMNEY REQUIREMENTS

Specific requirements for venting into masonry chimneys.

VENTING NOTES FOR FIG. 35 - 47

Important notes and configurations for various venting setups.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Step 1 - General

Initial checks and procedures before starting the furnace.

Step 2- Start-Up Procedures

Step 3 - Adjustments

Step 4 - Check Safety Controls

Step 5 - Checklist

SERVICE AND MAINTENANCE PROCEDURES

Step 1 - Introduction

Overview of service procedures and general information.

Step 2 - Care and Maintenance

CLEANING AND/OR REPLACING AIR FILTER

BLOWER MOTOR AND WHEEL

CLEANING HEAT EXCHANGER

Step 3 - Sequence of Operation

Detailed description of furnace operation modes and sequences.

Step 1 - Two-Stage Heating (Adaptive mode) with Single-Stage Thermostat

Step 3 - Cooling Mode

Step 5 - Continuous Blower Mode

Step 6 - Heat Pump

Wiring Diagrams

Step 5 - Troubleshooting

Troubleshooting Guide

Step-by-step guide to troubleshoot furnace problems using status codes.

PARTS REPLACEMENT INFORMATION GUIDE

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