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Carrier 58CTY User Manual

Carrier 58CTY
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58CTW/CTY
V a r i a b l e --- S p e e d , E C M
I n d u c e d --- C o m b u s t i o n 2 --- S t a g e D e l u x e
4---Way Multipoise Gas Furnace
Series 100
Installation, Start---up, Operating and
Se rvice and Maint enance Ins t r uct io ns
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 4..................................
CODES AND STANDARDS 4..........................
Safety 4...........................................
General Installation 4................................
Combustion and Ventilation Air 4......................
Duct Systems 4.....................................
Acoustical Lining and Fibrous Glass Duct 4...............
Gas Piping and Gas Pipe Pressure Testing 4...............
Electrical Connections 4..............................
Venting 4.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 4.....................................
LOCATION 5.......................................
AIR FOR COMBUSTION AND VENTILATION 8.........
Outdoor Combustion Air Method 9....................
The Standard Method: 9............................
Combination of Indoor and Outdoor Air 10.............
INSTALLATION 10..................................
Bottom Return Air Inlet 10..........................
Side Return Air Inlet 10.............................
Leveling Legs (If Desired) 11........................
Bottom Return Air Inlet 11..........................
Suspended Furnace Support 11.......................
Platform Furnace Support 11.........................
Roll--Out Protection 12.............................
Bottom Return Air Inlet 12..........................
Side Return Air Inlet 12.............................
Filter Arrangement 13..............................
AIR DUCTS 13......................................
General Requirements 13............................
Ductwork Acoustical Treatment 13....................
Supply Air Connections 14..........................
Upflow and Horizontal Furnaces 14...................
Downflow Furnaces 14.............................
Return Air Connections 20..........................
Downflow Furnaces 20.............................
Upflow and Horizontal Furnaces 20...................
GAS PIPING 20.....................................
ELECTRICAL CONNECTION 21.......................
ACCESSORIES 23...................................
VENTING 23.......................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 35.....
General 35........................................
Start--Up Procedures 36..............................
Adjustments 38.....................................
Check Safety Controls 45.............................
Checklist 45.......................................
SERVICE AND MAINTENANCE PROCEDURES 45.......
General 45........................................
Care and Maintenance 47.............................
Sequence of Operation 50.............................
Wiring Diagram 53..................................
Troubleshooting 54..................................
PARTS REPLACEMENT INFORMATION GUIDE 57.......
Always Ask For
Use of the AHRI Certified TM Mark indicates a
manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

Other manuals for Carrier 58CTY

Questions and Answers:

Carrier 58CTY Specifications

General IconGeneral
Model58CTY
Blower TypeVariable-Speed
Heating Capacity40, 000 to 120, 000 BTU/h
Fuel TypeNatural Gas or Propane
Warranty10-Year Parts Limited Warranty upon timely registration

Summary

SAFETY CONSIDERATIONS

Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard

Major safety hazards related to furnace operation, installation, and maintenance.

Furnace Reliability Hazard

Hazards that can lead to damage of unit components due to improper application.

Cut Hazard

Risk of personal injury from sharp edges on sheet metal parts during handling.

INSTALLATION

Minimum Inches Clearance to Combustible Construction

Specifies required clearances from combustible materials to ensure safe installation.

INTRODUCTION

Codes and Standards

Lists applicable national and local codes and standards for furnace installation.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

Furnace Reliability Hazard

Precautions to prevent electronic control damage from static discharge.

LOCATION

General

General information regarding furnace placement and installation considerations.

FURNACE ORIENTATION

Multipoise Orientations

Illustrates different furnace installation orientations (upflow, downflow, horizontal).

COMBUSTION AIR REQUIREMENTS

Carbon Monoxide Poisoning / Component Damage Hazard

Hazards associated with contaminated air affecting furnace components and safety.

Fire, Injury or Death Hazard

Hazards related to furnace installation location, such as in garages.

INSTALLATION LOCATION HAZARDS

Fire Hazard

Hazards related to furnace installation and operation, including potential fires.

Personal Injury and/or Property Damage Hazard

Hazards from improper use or installation causing premature component failure.

INSTALLATION CONFIGURATIONS

Location Relative to Cooling Equipment

Guidelines for placing furnace relative to cooling coils to prevent condensation.

AIR FOR COMBUSTION AND VENTILATION

Furnace Corrosion Hazard

Hazards from contaminated air affecting heat exchangers and furnace life.

Carbon Monoxide Poisoning Hazard

Hazards from negative pressure and insufficient make-up air for combustion.

AIR FOR COMBUSTION AND VENTILATION METHODS

Outdoor Combustion Air Method

Procedures for providing outdoor air for combustion and ventilation.

Indoor Combustion Air Methods

Using indoor air for combustion based on standards and infiltration rates.

Carbon Monoxide Poisoning Hazard

Warning regarding insufficient air supply for combustion leading to safety risks.

INSTALLATION

Upflow Installation

Instructions for installing the furnace in an upflow configuration.

Bottom Return Air Inlet

Steps to prepare for and install the bottom return air inlet.

Side Return Air Inlet

Guidelines for connecting side return air inlets in specific configurations.

Leveling Legs (If Desired)

Instructions for installing leveling legs for furnace stability.

INSTALLATION

Downflow Installation

Instructions for installing the furnace in a downflow configuration.

Horizontal Installation

Guidelines for installing the furnace in a horizontal orientation.

Suspended Furnace Support

Methods for supporting a horizontally installed furnace using straps or rods.

Platform Furnace Support

Methods for supporting the furnace on a platform using blocks or bricks.

INSTALLATION

Roll-Out Protection

Measures to prevent flame roll-out and protect components.

Bottom Return Air Inlet

Details for connecting the bottom return air inlet.

Side Return Air Inlet

Details for connecting side return air inlets.

FILTER ARRANGEMENT AND AIR DUCTS

Carbon Monoxide Poisoning Hazard

Warning regarding furnace operation without a filter or with the access door removed.

Air Ducts - General Requirements

Standards for designing and sizing duct systems according to national standards.

Ductwork Acoustical Treatment

Requirements for acoustical treatment of ductwork for noise reduction.

Supply Air Connections

Guidelines for properly connecting supply air ducts to the furnace.

AIR DUCTS - CONNECTION TYPES

Upflow and Horizontal Furnaces

Connecting ducts for upflow and horizontal furnace configurations.

Downflow Furnaces

Connecting ducts for downflow furnace configurations.

HORIZONTAL INSTALLATION HAZARDS

Fire, Explosion, and Carbon Monoxide Poisoning Hazard

Hazards associated with horizontal installation, including fire and explosion risks.

HORIZONTAL INSTALLATION SUPPORT

Suspended Furnace Support

Methods for supporting a horizontally installed furnace using straps or rods.

Platform Furnace Support

Methods for supporting the furnace on a platform using blocks or bricks.

RETURN AIR CONNECTIONS

Upflow Return Air Configurations and Restrictions

Details on return air setup for upflow furnaces, including restrictions.

RETURN AIR CONNECTIONS

Fire Hazard

Hazards related to improper return air duct connections to the furnace.

Downflow Furnaces

Return air connection requirements for downflow models.

Upflow and Horizontal Furnaces

Return air connection requirements for upflow and horizontal models.

GAS PIPING HAZARDS

Fire or Explosion Hazard

Hazards associated with gas piping installation, testing, and leaks.

Furnace Damage Hazard

Hazards related to improper gas pipe connection, causing furnace damage.

ELECTRICAL CONNECTIONS

Electrical Shock, Fire or Explosion Hazard

Hazards from improper electrical connections or servicing, including shock and fire.

Electrical Shock Hazard

Hazards related to blower access door switch and wiring.

Electrical Shock and Fire Hazard

Requirements for proper electrical grounding to prevent shock and fire.

Furnace May Not Operate Hazard

Caution regarding furnace control grounding for proper operation.

115-V WIRING AND CONNECTIONS

Electrical Connection to J-Box

How to connect the furnace wiring to the junction box.

Fire or Electrical Shock Hazard

Hazards related to field-supplied disconnect mounting and wiring.

Fire Hazard

Warning about using aluminum wire for electrical connections.

J-Box Relocation

Instructions for relocating the junction box for better access.

WIRING INSTALLATION AND ACCESSORIES

Power Cord Installation in Furnace J-Box

Instructions for installing power cords into the furnace junction box.

BX Cable Installation in Furnace J-Box

Instructions for installing BX cable into the furnace junction box.

24-V Wiring

Instructions for making 24-volt wiring connections to the control board.

ACCESSORIES

Electronic Air Cleaner (EAC)

Connecting an Electronic Air Cleaner to the furnace control.

Humidifier (HUM)

Connecting a humidifier to the furnace control.

VENTING

Carbon Monoxide Poisoning Hazard

Hazards from improper venting procedures, including CO poisoning.

General Venting Requirements

Codes and standards for venting installation, including common venting.

Carbon Monoxide Poisoning Hazard

Warning about bypassing the draft safeguard switch.

CHIMNEY INSPECTION CHART

Chimney Inspection Chart

Flowchart for inspecting chimney condition and suitability for furnace venting.

MASONRY CHIMNEY REQUIREMENTS

Exterior Masonry Chimney Venting

Requirements for venting through exterior masonry chimneys.

APPLIANCE APPLICATION REQUIREMENTS

Condensation and Vent System Precautions

Steps to prevent condensation in the furnace and vent system.

Burn Hazard

Warning about hot vent pipes reaching children when installed in downflow.

ADDITIONAL VENTING REQUIREMENTS

Cut Hazard

Caution regarding sharp edges on sheet metal parts during venting installation.

FURNACE ORIENTATION AND VENTING

Furnace Orientation

Specifies minimum vertical vent heights for specific furnace orientations.

START-UP, ADJUSTMENT, AND SAFETY CHECK

General

General procedures for furnace start-up, adjustment, and safety checks.

Fire Hazard

Warning about furnace controls, safety switches, and potential overheating.

Cut Hazard

Caution regarding sharp edges on parts during adjustment and checks.

START-UP PROCEDURES

Fire or Explosion Hazard

Hazards during gas line purging and leak testing using open flames.

Electrical Shock Hazard

Hazards related to blower access door switch and manual operation.

Component Self-Test Procedure

Steps for initiating and performing component self-test for diagnostics.

FURNACE SETUP SWITCH CONFIGURATION

SW1 Setup Switch Functions

Explains the functions of SW1 switches for various settings like status codes and delays.

SW2 Setup Switch Functions

Explains the functions of SW2 switches for airflow and twinning settings.

Airflow Selection for Cooling and Continuous Fan

How to select airflow using SW2 settings for cooling and continuous fan modes.

ADJUSTMENTS AND HAZARDS

Fire Hazard

Warning about improper gas valve regulator adjustment causing excess overfire.

Furnace Damage Hazard

Hazards from improper orifice drilling, causing noise or flame impingement.

Unit Damage Hazard

Hazards from overheating or condensing flue gases not designed for.

ADJUSTMENT PROCEDURES

Manifold Pressure Adjustment

Steps to adjust low and high fire manifold pressures for correct gas input.

Set Temperature Rise

How to determine and adjust temperature rise for optimal furnace performance.

Furnace Damage Hazard

Warning about improper gas valve regulator adjustment causing excess overfire.

Unit Damage Hazard

Warning about overheating or condensing flue gases not designed for.

CONTINUED ADJUSTMENTS AND HAZARDS

Fire Hazard

Warning about gas leaks from improper manifold plug installation.

Furnace Overheating Hazard

Warning about reduced furnace life from improper temperature rise.

Set Blower Off Delay

How to set the blower off delay time using DIP switches.

Set Thermostat Heat Anticipator

How to set the heat anticipator for mechanical thermostats.

Set Airflow for Air Conditioning

Adjusting airflow for cooling modes based on unit size and settings.

Set Airflow for Continuous Fan/Low Speed Cooling

Adjusting airflow for continuous fan or low-speed cooling.

WIRING DIAGRAM AND LEGEND

Wiring Diagram

Schematic showing electrical connections for furnace and accessories.

Legend

Explanation of symbols and abbreviations used in wiring diagrams.

SAFETY CONTROLS AND SERVICE

Check Main Limit Switch

Verifies operation of the main limit switch to prevent overheating.

Check Draft Safeguard Switch

Verifies operation of the draft safeguard switch for venting safety.

Check Pressure Switch(es)

Verifies operation of pressure switches for inducer blower function.

SERVICE AND MAINTENANCE PROCEDURES

Fire, Injury or Death Hazard

Warning about performing maintenance without proper skills or equipment.

Environmental Hazard

Caution regarding proper disposal of components and materials.

Electrical Shock, Fire or Explosion Hazard

Warning about electrical safety during servicing, including lockout procedures.

Electrical Operation Hazard

Caution regarding wiring errors during servicing causing improper operation.

GENERAL AND ELECTRICAL TROUBLESHOOTING

General Furnace Operation

Explains upflow orientation and general procedures for furnace operation.

Electrical Shock Hazard

Hazards related to electrical safety, grounding, and polarity.

Retrieving Status Codes

Steps to retrieve diagnostic status codes from the furnace control.

COMPONENT SELF-TEST

Initiating Component Self-Test

Steps to start the component self-test sequence for diagnostics.

Electrical Shock Hazard

Warning about blower access door switch when manually closing it.

CARE AND MAINTENANCE

General Maintenance Hazards

Warnings for fire, electrical shock, CO poisoning during maintenance.

Cleaning and/or Replacing Air Filter

Procedures for cleaning or replacing the furnace air filter.

Cut Hazard

Caution regarding sharp edges on parts during filter replacement.

BLOWER MOTOR AND WHEEL MAINTENANCE

Electrical Shock Hazard

Warning about blower access door switch during motor maintenance.

BLOWER MOTOR AND WHEEL CLEANING

Clean Blower Motor and Wheel

Step-by-step instructions for cleaning the blower motor and wheel.

Electrical Shock Hazard

Warning about blower access door switch during rotation check.

Downflow/Horizontal Furnace Vent Pipe

Instructions for furnaces with vent pipe passing through the casing.

HEAT EXCHANGER CLEANING

Heat Exchanger Cleaning Procedures

Steps for cleaning heat exchangers and associated parts if necessary.

HEAT EXCHANGER AND IGNITER CLEANING

Heat Exchanger Cleaning Procedures

Detailed steps for cleaning heat exchangers and associated parts.

Igniter Cleaning

Instructions for cleaning the hot surface igniter.

SEQUENCE OF OPERATION AND HAZARDS

Fire or Explosion Hazard

Hazards during gas line purging and leak testing using open flames.

SEQUENCE OF OPERATION

Two-Stage Heating (Adaptive Mode)

Operation with a single-stage thermostat using adaptive heating logic.

Inducer and Igniter Operation

Details on inducer prepurge, igniter warm-up, and trial-for-ignition sequences.

Flame Proving

Process of proving flame presence and control actions taken.

SEQUENCE OF OPERATION - HEATING

Blower Operation Delays

Explains blower-on and blower-off delays for different heating modes.

Two-Stage Thermostat Heating

Operation with a two-stage thermostat for precise heating control.

SEQUENCE OF OPERATION - COOLING

Single-Speed Cooling Operation

Cooling operation with single-speed AC and various thermostat types.

Two-Speed Cooling Operations

Cooling operation with two-speed AC and thermostat-controlled staging.

THERMIDISTAT MODE

Cooling Operation with Thermidistat

Cooling modes and airflow adjustments when using a Thermidistat.

SEQUENCE OF OPERATION - COOLING MODES

Continuous Blower Mode

Operation with the continuous blower fan engaged for air circulation.

Continuous Blower Speed Selection

How to adjust blower speed via thermostat for continuous fan operation.

SEQUENCE OF OPERATION - HEAT PUMP AND TESTS

Heat Pump Operation

How the furnace operates in conjunction with a heat pump system.

Component Test Procedure

Steps for performing the component test for diagnostic purposes.

WIRING DIAGRAM AND TROUBLESHOOTING

Wiring Diagram

Schematic showing electrical connections for furnace and accessories.

Troubleshooting Guide

How to use guides for diagnosing and isolating furnace problems.

TROUBLESHOOTING GUIDE

Troubleshooting Guide - Variable Speed

Guide to diagnose system problems based on status codes and symptoms.

TROUBLESHOOTING GUIDE - CONTINUED

Troubleshooting Steps and Codes

Details specific troubleshooting codes and their potential causes.

PARTS REPLACEMENT INFORMATION

Parts by Group

Lists parts categorized by their group (Casing, Electrical, Blower, etc.).

Obtaining Replacement Parts

Information on how to order replacement parts from Carrier Corporation.

Model Number Example

Explains how to identify the furnace model number for parts ordering.

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