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Carrier 58CTA User Manual

Carrier 58CTA
56 pages
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58CT A /CTX
2---Stage Deluxe, Induced Combustion
4---Way M u l t ip oi se Gas Furn ace
Series 140/E
Installation, Start---up, Operating and
Se rvice and Maint enance Inst r uct io ns
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 3..................................
CODES AND STANDARDS 5..........................
Safety 5...........................................
General Installation 5................................
Combustion and Ventilation Air 5......................
Duct Systems 5.....................................
Acoustical Lining and Fibrous Glass Duct 5...............
Gas Piping and Gas Pipe Pressure Testing 5...............
Electrical Connections 5..............................
Venting 5.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 5.....................................
LOCATION 6.......................................
AIR FOR COMBUSTION AND VENTILATION 7.........
INSTALLATION 10..................................
UPFLOW INSTALLATION 10......................
DOWNFLOW INSTALLATION 11...................
HORIZONTAL INSTALLATION 11..................
FILTER ARRANGEMENT 15.......................
AIR DUCTS 15...................................
GAS PIPING 17..................................
ELECTRICAL CONNECTIONS 21..................
VENTING 26....................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 33.....
General 33........................................
Start--Up Procedures 34..............................
Adjustments 34.....................................
Check Safety Controls 39.............................
Checklist 39.......................................
SERVICE AND MAINTENANCE PROCEDURES 44.....
Introduction 44...................................
Care and Maintenance 45...........................
Sequence of Operation 49...........................
Wiring Diagrams 52...............................
Troubleshooting 52................................
PARTS REPLACEMENT INFORMATION GUIDE 55.....
Always Ask For
Use of the AHRI Certified
TM
Mark indicates a
manufacturers participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2012E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.

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Questions and Answers:

Carrier 58CTA Specifications

General IconGeneral
BrandCarrier
Model58CTA
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

FIRE, EXPLOSION, AND CARBON MONOXIDE HAZARDS

Critical warnings for fire, explosion, and carbon monoxide poisoning risks.

FURNACE RELIABILITY AND OPERATIONAL HAZARDS

Risks associated with improper installation, maintenance, or operation.

CUT AND BURN HAZARDS

Cautions regarding sharp metal edges and hot surfaces during handling.

ELECTRICAL SHOCK HAZARDS

Warnings regarding electrical safety during service and operation.

CODES AND STANDARDS

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

INSTALLATION

MINIMUM CLEARANCES TO COMBUSTIBLE CONSTRUCTION

Specifies required clearances to surrounding combustible materials.

DOWNFLOW INSTALLATION

Requirements for downflow installation, including accessory use.

HORIZONTAL INSTALLATION

Guidelines for installing the furnace horizontally.

Suspended Furnace Support

Methods for supporting the furnace when suspended.

Platform Furnace Support

Guidance on constructing platforms for furnace support.

Roll-Out Protection

Requirements for flame roll-out protection in specific installation scenarios.

AIR FOR COMBUSTION AND VENTILATION

AIR DUCTS

General Requirements

Guidelines for duct system design, sizing, and sealing.

Ductwork Acoustical Treatment

Notes on acoustical lining and fibrous ductwork requirements.

Supply Air Connections

Instructions for connecting supply-air ducts to the furnace.

GAS PIPING

ELECTRICAL CONNECTIONS

J-BOX RELOCATION

Procedure for relocating the J-Box to a different position.

POWER CORD INSTALLATION IN FURNACE J-BOX

Instructions for installing a power cord into the furnace J-Box.

BX. CABLE INSTALLATION IN FURNACE J-BOX

Instructions for installing BX cable into the furnace J-Box.

24-V WIRING

Instructions for making field 24-V connections.

ACCESSORIES

VENTING

GENERAL VENTING REQUIREMENTS

General requirements for sizing and installing vent systems.

MASONRY CHIMNEY REQUIREMENTS

Specific requirements for using masonry chimneys with the furnace.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Step 1 - General

General steps and warnings before starting the furnace.

Step 2 - Start-Up Procedures

Detailed steps for initiating furnace operation and component testing.

Step 3 - Adjustments

Procedures for adjusting gas input rate, orifices, and manifold pressure.

Step 4 - Check Safety Controls

Procedures for verifying the operation of safety controls like limit switches.

Step 5 - Checklist

Final checklist items before completing the installation and handover.

SERVICE AND MAINTENANCE PROCEDURES

GENERAL

General notes on furnace installation orientation and component identification.

ELECTRICAL CONTROLS AND WIRING

Information on electrical connections, wiring, and control system features.

Care and Maintenance

Routine maintenance tasks for optimal furnace performance.

CLEANING AND/OR REPLACING AIR FILTER

Procedures for cleaning or replacing the air filter.

BLOWER MOTOR AND WHEEL

Maintenance procedures for the blower motor and wheel.

CLEANING HEAT EXCHANGER

Steps for cleaning the furnace heat exchanger cells.

Sequence of Operation

Detailed steps describing the furnace's operational sequence.

Wiring Diagrams

Diagrams illustrating furnace wiring connections.

Troubleshooting

Guide to diagnosing and resolving furnace operational issues.

PARTS REPLACEMENT INFORMATION GUIDE

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