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Carrier 59SC2D User Manual

Carrier 59SC2D
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59SC2D
Single Stage, 35---in. (889 mm) Tall
4 --- W a y M u l t i p o i s e
Condensing Gas Furnace
Installation, Start---up, Operating and
Se rvice and Maint enance Ins t ructio ns
NOTE: Read the entire instruction manual before starting the installation.
SECTIONS
SAFETY CONSIDERATIONS 4.........................
INTRODUCTION 5...................................
CODES AND STANDARDS 6...........................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS 7...
ACCESSORIES 7.....................................
LOCATION 7........................................
AIR FOR COMBUSTION AND VENTILATION 8..........
CONDENSATE T RAP 11...............................
CONDENSATE DRAIN 14.............................
INSTALLATION 16...................................
AIR DUCTS 24.......................................
GAS PIPING 26......................................
ELECTRICAL CONNECTIONS 27.......................
VENTING 32........................................
START-- UP, ADJUSTMENT, AND SAFETY CHECK 54......
SERVICE AND MAINTENANCE PROCEDURES 62........
SEQUENCE OF OPERATION 72........................
PARTS REPLACEMENT GUIDE 74......................
Portions of the text and tables are reprinted from current edition of
NFPA 54/ANSI Z223.1, with permission of National Fire
Protection Association, Quincy, MA 02269 and American Gas
Association, Washington DC 20001. This reprinted material is not
the complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in its
entirety.
TABLES
Loose Parts Bag 6.....................................
Minimum Clearances to Combustible Materials 5.............
Minimum Free Area Required 9..........................
Minimum Sp ace Volumes 9..............................
Opening Dimensions 19................................
Filter Size Information 20...............................
Air Delivery CFM 25...................................
Maximum Capacity of Pipe 26...........................
Electrical Data 28......................................
Vent T e rmination Kit for Direct Vent (2--Pipe) System 35.......
Maximum Equivalent Vent Length 44......................
Deductions from Maximum Equivalent Vent Length 44........
Maximum Allowable Exposed Vent Lengths Insulation 48......
Hangar Spacing 50.....................................
Combustion--Air Vent Pipe, Fitting & Cement Material.. 52.....
Altitude Derate Multiplier for U.S.A. 55....................
Blower Off Delay Setup Switch 57........................
Orifice Size and Manifold Pressure 59.....................
Gas Rate 62..........................................

Table of Contents

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Carrier 59SC2D Specifications

General IconGeneral
BrandCarrier
Model59SC2D
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard

Hazards from improper operation, injury, death, or property damage.

Furnace Reliability Hazard

Unit component damage from improper installation, adjustment, or use.

Cut Hazard

Personal injury from sharp edges on sheet metal parts.

INTRODUCTION

Important Installation and Start-up Procedures

Nuisance smoke/odor complaints from improper installation.

Fire Hazard

Furnace installation on its back or control compartment facing down is hazardous.

CODES AND STANDARDS

Safety Codes and Standards

Compliance with NFGC, ANSI/NFPA 90B, and other safety standards.

General Installation Codes

Adherence to NFGC, NFPA 90B, and local codes for installation.

Gas Piping and Pressure Testing Codes

Compliance with NFGC, CAN/CSA-B149.1, and national plumbing codes.

Electrical Connections Codes

Adherence to NEC NFPA 70 and Canadian Electrical Code CSA C22.1.

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE

Furnace Reliability Hazard (ESD)

Unit component damage from electrostatic discharge during handling.

Carbon Monoxide Poisoning / Component Damage Hazard

Corrosive air contamination causing heat exchanger corrosion and furnace failure.

LOCATION

General Location Requirements

Installation requirements for electrical protection, water, and servicing space.

Personal Injury and Property Damage Hazard (Location)

Premature furnace failure due to improper use or installation.

AIR FOR COMBUSTION AND VENTILATION

Introduction to Air for Combustion and Ventilation

Overview of air requirements for combustion and ventilation.

Direct Vent (2-pipe) Applications

No special provisions for combustion air in direct vent systems.

Non-Direct Vent (1-pipe) Applications

Adequate combustion air is required for non-direct vent systems.

Carbon Monoxide Poisoning Hazard (Air)

Risk of CO poisoning from negative pressure conditions created by exhaust fans.

CONDENSATE TRAP

Condensate Trap - Upflow Orientation

Instructions for relocating the condensate trap in upflow installations.

Condensate Trap - Downflow Orientation

Relocation of the condensate trap for downflow orientation.

Horizontal Right Trap Configuration

Relocation of condensate trap for horizontal right installation.

Horizontal Left Trap Configuration

Relocation of condensate trap for horizontal left installation.

CONDENSATE DRAIN

Property Damage Hazard (Condensate Drain)

Risk of burst water pipes and property damage from condensate issues.

Upflow/Downflow Orientation Condensate Drain

Routing the condensate drain from the trap through the casing.

Right Side Condensate Drain Installation

Connecting the drain elbow to the outlet stub on the drain trap.

Cut Hazard (Drain Installation)

Personal injury from sharp edges during drain installation.

INSTALLATION

Upflow Installation

Specific considerations for installing furnace in upflow orientation.

Return Air Connections

Connecting return air duct to furnace bottom opening.

Supply Air Connections

Connecting supply air duct to furnace outlet flanges.

Fire Hazard (Return Air)

Never connect return-air ducts to the back of the furnace.

INSTALLATION (Continued)

Horizontal Installation

Pitching the furnace forward for proper condensate drainage.

Fire, Explosion, and Carbon Monoxide Poisoning Hazard (Horizontal)

Hazards from improper installation orientation or control compartment placement.

Minor Property Hazard (Attic/Crawlspace)

Local codes may require a drain pan for attic installations.

AIR DUCTS

Air Duct Notice

Consult local officials for ductwork design and performance requirements.

General Air Duct Requirements

Duct system design based on national standards and local codes.

Return Duct Sizing

Proper filter selection and duct sizing for HVAC systems.

Ductwork Acoustical Treatment

Methods for reducing noise transmission in metal and fibrous ductwork.

GAS PIPING

Fire or Explosion Hazard (Gas Piping)

Hazards from improper gas line purging, testing, or connections.

Furnace Damage Hazard (Gas Piping)

Furnace damage from incorrect pipe connection or misalignment.

Massachusetts Gas Piping Notice

Specific requirements for licensed installers, connector length, and valve types.

ELECTRICAL CONNECTIONS

Electrical Shock, Fire, or Explosion Hazard

Hazards from improper servicing of electrical components.

Electrical Shock Hazard (Blower Door)

Risk of shock if blower door switch is bypassed or not closed.

115-V Wiring Requirements

Proper connection and grounding of the 115-v power supply.

Fire Hazard (Wire Material)

Do not connect aluminum wire between disconnect switch and furnace.

VENTING

Special Venting Requirements for Canada

Compliance with CSA B149 code, ULC S636, and specific pipe/fitting/cement requirements.

VENTING (Continued)

Carbon Monoxide Poisoning Hazard (Venting)

Risk of CO poisoning from improper venting configuration or appliance operation.

START-UP, ADJUSTMENT, AND SAFETY CHECK

Important Installation and Start-up Procedures

Nuisance smoke/odor complaints from improper installation.

Unit Operation Hazard (Start-up)

Intermittent unit operation or performance dissatisfaction due to limit switch issues.

Carbon Monoxide Poisoning Hazard (Condensate Trap)

Risk of CO entry into structure if condensate trap is not properly primed.

Fire or Explosion Hazard (Gas Lines)

Hazards from purging gas lines into combustion chamber or using open flame for leak tests.

SERVICE AND MAINTENANCE PROCEDURES

Fire, Injury or Death Hazard (Maintenance)

Hazards from performing maintenance without proper knowledge or tools.

Electrical Operation Hazard (Servicing)

Improper wiring or servicing can cause dangerous operation or injury.

Electrical Shock, Fire, or Explosion Hazard (Service)

Hazards from improper servicing, lockout tag violations, or wiring errors.

Electrical Controls and Wiring

Understanding switch break points and wiring standards.

SEQUENCE OF OPERATION

Heating Sequence of Operation

Step-by-step process for furnace operation during heating mode.

Cooling Mode Sequence of Operation

Operation sequence for cooling mode, including blower and thermostat signals.

Continuous Blower Mode

Furnace blower operation when thermostat is set for continuous fan.

Heat Pump Sequence of Operation

Furnace control logic for heat pump integration and defrost cycles.

PARTS REPLACEMENT GUIDE

Fire, Explosion, Electrical Shock, and Carbon Monoxide Poisoning Hazard (Parts)

Hazards from improper installation, adjustment, or use of replacement parts.

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