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Carrier 69NT40-541-505 User Manual

Carrier 69NT40-541-505
143 pages
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Container Refrigeration
OPERATIONS AND SERVICE
MANUAL
For
69NT40-541-505, 508 and 509
Upflow Container Refrigeration Units
T-368 Change 12/16
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Table of Contents

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Carrier 69NT40-541-505 Specifications

General IconGeneral
BrandCarrier
Model69NT40-541-505
CategoryRefrigerator
LanguageEnglish

Summary

SECTION 1 SAFETY SUMMARY

General Safety Notices

General safety precautions for installation and service procedures.

First Aid

Procedures for immediate medical attention after injury.

Operating Precautions

Safety measures to be observed during unit operation.

Maintenance Precautions

Safety measures to be observed during unit maintenance.

Specific Hazard Statements

Explanation of hazard labels (DANGER, WARNING, CAUTION).

SECTION 2 INTRODUCTION

Introduction

Overview of the refrigeration unit series and its design.

Configuration Identification

Location and purpose of unit identification plates.

Feature Descriptions

Detailed descriptions of unit components and their functions.

Option Descriptions

Descriptions of optional equipment that can be fitted to the base unit.

SECTION 3 DESCRIPTION

General Description

Overall description of the refrigeration unit front section.

Refrigeration System Data

Key technical data for the refrigeration system.

Electrical Data

Electrical specifications for unit components.

Safety and Protective Devices

Devices protecting the unit and unsafe conditions.

Refrigeration Circuit

Explanation of the refrigerant flow through the system.

SECTION 4 MICROPROCESSOR

Temperature Control Microprocessor System

Overview of the Micro-Link 3 system components.

Controller Software

Functions of the custom designed controller software.

Modes of Operation

Sequences for cooling, heating, and defrost operations.

Protection Modes of Operation

Modes to protect the unit from damage.

Quest CCPC

Explanation of Compressor-Cycle Perishable Cooling.

Controller Alarms

How the controller generates and displays alarms.

Pre-Trip Diagnostics

Automatic testing of unit components.

DataCORDER

Functions for recording and retrieving unit data.

Controller Configuration Variables

List of configurable variables for the controller.

Controller Function Codes

List of codes for accessing controller functions.

Controller Alarm Indications

Descriptions and troubleshooting for controller alarms.

Controller Pre-Trip Test Codes

Codes and descriptions for pre-trip tests.

SECTION 5 OPERATION

Inspection (Before Loading)

Pre-operation checks of the unit and container.

Connect Power

Procedures for connecting the unit to power sources.

Adjust Fresh Air Makeup Vent

Adjusting airflow for commodities.

Connect Remote Monitoring Receptacle

Connecting a plug for remote monitoring circuits.

Starting and Stopping Instructions

Procedures for starting and stopping the unit.

Start-Up Inspection

Checks to perform after starting the unit.

Pre-Trip Diagnostics

Performing automatic and manual pre-trip tests.

Probe Diagnostics

Checking temperature probe accuracy and disagreement.

Emergency Bypass Operation (Option)

Using the bypass switch for controller failure.

SECTION 6 TROUBLESHOOTING

Unit Will Not Start or Starts Then Stops

Common causes and remedies for startup issues.

Unit Operates Long or Continuously Long in Cooling

Causes and solutions for prolonged cooling operation.

Unit Runs BU Has Insufficient Cooling

Troubleshooting insufficient cooling performance.

Unit Will Not Heat or Has Insufficient Heating

Diagnosing issues with heating or insufficient heating.

Unit Will Not Terminate Heating

Causes and solutions for heating that does not terminate.

Unit Will Not Defrost Properly

Troubleshooting defrost issues.

Abnormal Pressures (Cooling)

Identifying and resolving abnormal pressure conditions.

Abnormal Noise or Vibrations

Diagnosing and fixing unusual noises or vibrations.

Microprocessor Malfunction

Troubleshooting issues with the microprocessor.

No Evaporator Air Flow or Restricted Air Flow

Addressing problems with evaporator air circulation.

Thermostatic Expansion Valve Malfunction

Troubleshooting issues with the TXV.

Autotransformer Malfunction

Diagnosing problems with the autotransformer.

SECTION 7 SERVICE

Section Layout

Overview of service procedures provided in the section.

Manifold Gauge Set

Use of the manifold gauge set for system service.

Service Valves

Function and use of service valves.

Pump the Unit Down

Procedure for pumping down the unit for service.

Refrigerant Leak Checking

Methods for detecting refrigerant leaks.

Evacuation and Dehydration

Procedures for removing moisture from the system.

Refrigerant Charge

Procedures for adding refrigerant to the system.

Compressor

Service procedures for the compressor.

High Pressure Switch

Service procedures for the high pressure switch.

Condenser Coil

Service procedures for the condenser coil.

Condenser Fan and Fan Motor

Service procedures for the condenser fan and motor.

Filter DRIER

Checking and replacing the filter-drier.

Evaporator Coil & Heater Assembly

Service procedures for the evaporator coil and heater assembly.

Evaporator Fan and Motor Assembly

Service procedures for the evaporator fan and motor.

Evaporator Section Cleaning

Cleaning the evaporator section for corrosion.

Thermostatic Expansion Valve

Service procedures for the thermostatic expansion valve.

Suction Modulation Valve

Procedures for the suction modulation valve.

Valve Override Controls

Using codes for manual SMV operation.

Autotransformer

Troubleshooting autotransformer issues.

Controller

Service procedures for the controller module.

Temperature Sensor Service

Service procedures for temperature sensors.

Vent Position Sensor (VPS)

Replacing and calibrating the vent position sensor.

Maintenance of Painted Surfaces

Procedures for maintaining painted surfaces.

Communications Interface Module Installation

Installing the communications interface module.

SECTION 8 ELECTRICAL WIRING SCHEMATIC AND DIAGRAMS

Introduction

Introduction to the electrical schematics and wiring diagrams.

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