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Carrier V2203-DI - User Manual

Carrier V2203-DI
73 pages
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Diesel Engine
62--11362 Rev A
WORKSHOP MANUAL
for
V2203-DI (26--00128)
Tier 4i
R
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Carrier V2203-DI Specifications

General IconGeneral
BrandCarrier
ModelV2203-DI
CategoryEngine
LanguageEnglish

Summary

Section 1: General Information and Specifications

Engine Identification and Specifications

Engine serial number structure, model chart, and detailed specifications.

General Precautions and Safety

Handling, safety, electrical, and parts replacement precautions.

Torque Specifications

Lists torque specifications for various screws, bolts, and nuts.

Troubleshooting Guide

Addresses starting, running, oil, overheating, and battery issues.

Servicing Specifications: Engine Body

Specs for cylinder head, valves, compression, and internal component tolerances.

System Specifications (Lubricating, Cooling, Fuel, Electrical)

Specs for oil pressure, belts, thermostat, injection timing, starter, and heater.

Check and Maintenance Procedures

Procedures for checking oil, coolant, fuel hoses, belts, and bleeding fuel system.

Special Tools for Engine Service

Lists diagnostic, measurement, installation, and fabrication tools.

Section 2: Engine Body

Checking and Adjusting Engine Body Components

Procedures to check compression, top clearance.

Engine Body Disassembly and Reassembly

Fluid draining, external component removal, and general disassembly.

Cylinder Head and Valve Component Service

Steps for servicing valve cover, injection pipes, nozzle holder, rocker arms, push rods, and valves.

Injection Pump, Gear Case, and Governor Service

Procedures for servicing injection pump, gear case, governor springs, and speed control plate.

Other Engine Body Component Service

Service procedures for fan pulley, gear case, oil slinger, idle gear, camshaft, fuel pump holder, oil pan, and oil strainer.

Piston, Connecting Rod, and Crankshaft Service

Procedures for servicing pistons, connecting rods, crankshaft journals, bearings, and sleeves.

Cylinder Wear Measurement and Correction

Procedures for measuring cylinder wear and correcting it by boring/honing.

Section 3: Lubricating System

Engine Oil Pressure Check and Adjustment

Procedure for checking and adjusting engine oil pressure.

Oil Pump Rotor Clearances Service

Procedures for measuring clearances in the oil pump.

Section 4: Cooling System

Belt and Coolant Level Checks

Procedures for checking belts, tension, and coolant level.

Radiator, Cap, and Thermostat Service

Procedures for testing radiator cap, radiator integrity, and thermostat operation.

Thermostat and Water Pump Assembly Service

Procedures for servicing the thermostat and water pump assemblies.

Section 5: Fuel System

Injection Timing and Shim Identification

Procedures for setting injection timing and identifying shims.

Pump Pressure and Delivery Valve Seal Tests

Procedures for testing fuel pump pressure and delivery valve seal.

Injection Nozzle Service Checks

Procedures for testing nozzle pressure, spray pattern, and valve seat tightness.

Section 6: Electrical System

Starter Motor and Magnetic Switch Test Procedures

Steps for performing motor and magnetic switch tests on the starter.

Fuel Speed Solenoid and Intake Air Heater Tests

Procedures for testing fuel speed solenoid and intake air heater resistance.

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