EasyManua.ls Logo

Case CX470B - User Manual

Case CX470B
21 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1/1
CX470B
Crawler Excavator
SERVICE MANUAL
Crawler Excavator
CX470B
Part number 48004716
English
March 2016
© 2016 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE MANUAL
Part number 47985408
Question and Answer IconNeed help?

Do you have a question about the Case CX470B and is the answer not in the manual?

Overview

The CX470B Crawler Excavator is a heavy-duty construction machine designed for various earthmoving and excavation tasks. This service manual provides comprehensive information for its maintenance, repair, and operation, ensuring optimal performance and longevity.

Function Description

The CX470B is a powerful crawler excavator, primarily used for digging, lifting, and loading materials in construction, mining, and demolition environments. Its robust design and hydraulic system enable it to handle demanding tasks with efficiency. The machine features a main boom, arm, and bucket, which are hydraulically operated to perform excavation and material handling. It is equipped with a swing motor and reduction gear for rotating the upper structure, and drive motors with final drive transmissions for track movement. The undercarriage, consisting of tracks, rollers, and a take-up roller, provides stability and mobility across various terrains. The operator's cab is designed for safety and comfort, with controls for all machine functions and an optional FOPS (Falling Object Protective Structure) for enhanced protection.

Important Technical Specifications

The manual details various technical specifications crucial for understanding the machine's capabilities and for proper servicing.

Type, Serial Number, and Year of Manufacture: These identifiers are essential for part orders and technical assistance, ensuring the correct components and information are provided. Engine: The engine's make and type, along with its serial number, are specified. The manual emphasizes the use of genuine Case engine oil, recommending "No. 1 ENGINE OIL" (MS 1121, SAE 15W-40) or oils meeting ACEA E7 / API CI-4 categories. Oil viscosity ranges are provided for different ambient temperatures, including mineral, semi-synthetic, and synthetic base oils. Fuel System: The machine requires specific diesel fuel to meet emission control regulations (3rd-stage) and ensure optimal engine performance. Fuel specifications include:

  • Sulfur content: 2500 ppm or less
  • HFRR (High-Frequency Reciprocating Rig): 460 mm or less (an index for lubricating properties)
  • Water content: 0.05 wt% or less The manual stresses the importance of using genuine fuel filters to protect the high-pressure fuel injection system. Hydraulic System: The hydraulic system is designed for high-pressure applications and uses CASE/AKCELA hydraulic fluid. Fluid types vary based on ambient temperature:
  • Temperate climates (-20°C to +40°C): HYDRAULIC EXCAVATOR FLUID (MS 1230, ISO VG 46, DIN 51524 PART 2 HV)
  • Hot climates (0°C to +50°C): AW HYDRAULIC FLUID 68 HV (MS 1216, ISO VG 68, DIN 51524 PART 3 CATEGORY HVLP)
  • Cold climates (-25°C to +20°C): AW HYDRAULIC FLUID 32 (MS 1216, ISO VG 32, DIN 51524 PART 2)
  • Biodegradable fluid (-30°C to +40°C): HYDRAULIC EXCAVATOR FLUID BIO (MS 1230, ISO VG 46, DIN 51524 PART 2 HV) Transmission: Enclosed transmission components require extreme pressure oil, specifically CASE/AKCELA GEAR 135H EP (SAE 80W-90, API GL 5, MIL-L-2105 D, MS 1316, ZF TE-ML 05A). Grease: Various greases are specified for different applications:
  • MOLY GREASE 251H EP-M (NLGI 2): Multipurpose grease with lithium soap and molybdenum disulphide.
  • MULTIPURPOSE GREASE 251H EP (NLGI 2): Multipurpose grease with lithium soap and calcium.
  • PREMIUM GREASE EP2 (NLGI 2): Multipurpose grease with lithium soap. Torque Specifications: Detailed torque tables are provided for cap screws and nuts, including standard tightening values for different sizes (M6 to M20) and types (Cap Screw, Socket Head Cap Screw). Special torque settings are also outlined for critical components.

Usage Features

The CX470B is designed for versatility and operational safety. Control System: The machine features a sophisticated electrical system with service connectors, engine and main body error codes (DTCs), and troubleshooting guides for the 6UZ1 engine. Electrical circuit diagrams are provided for diagnostics. Operator Safety: The manual emphasizes strict adherence to safety warnings and cautions. Operators are instructed to read the operator's manual, understand control functions, and be aware of their surroundings. Personal protective equipment (hard hat, safety shoes, ear protection, eye protection, heavy gloves, reflector clothing) is recommended. The machine is designed for a single operator, with no riders allowed. Hydraulic Operation: Procedures for checking and testing hydraulics, as well as cycling cylinders to remove air, must be followed carefully, ensuring all personnel are clear of the working area. Engine Exhaust: Warnings against engine exhaust fumes in enclosed spaces are provided, recommending exhaust pipe extensions and proper ventilation. Heavy Components: The manual highlights that some machine components are very heavy, requiring suitable lifting equipment and additional help during servicing. Hydraulic Oil Pressure: A warning about pin-sized streams of hydraulic oil under pressure penetrating the skin is included, advising immediate medical treatment if exposure occurs and recommending the use of cardboard or wood to check for leaks.

Maintenance Features

The service manual provides extensive guidelines for maintaining the CX470B to ensure its reliability and extend its service life. Cleaning: All metal parts, except bearings, should be cleaned with a suitable solvent or by steam cleaning (avoiding caustic soda). Bearings require cleaning in a suitable solvent and air drying (never compressed air). Oil passages should be cleaned with compressed air. Inspection: Regular inspection of all disassembled parts for wear and damage is crucial. Worn or damaged parts must be replaced with genuine Case service parts. Small scoring or grooves can be removed with a hone or crocus cloth. Bearings: Bearings should be checked for smooth action and replaced if loose or rough. Needle bearings require careful installation, with petroleum jelly applied to their inner and outer diameters. Gears: All gears must be inspected for wear and damage, and replaced as necessary. Seals and Gaskets: New oil seals, O-rings, and gaskets should always be installed, with petroleum jelly applied to aid installation. Shafts: Shafts must be checked for wear, damage, and condition of bearing and oil seal surfaces. Lubrication: Only specified oils and lubricants from the Operator's or Service Manuals should be used. Failures due to non-specified lubricants are not covered by warranty. Bolt and Nut Tightening: Bolts and nuts should be tightened alternatingly (left/right, top/bottom) for uniform force. Critical locations may require engine oil on threads and additional securing methods (wire, cotter pins). Retightening is required after the first 50 hours for new machines and every 250 hours thereafter.

Fuel System Maintenance:

  • Fuel Quality: Emphasizes the use of clean fuel, free from dust and water. Recommendations include allowing fuel drums to settle before use and using a fuel strainer/water separator.
  • Water Drainage: Daily drainage of water from the fuel tank's drain cock is recommended before starting the engine. Annual cleaning of the fuel tank's interior is also advised.
  • Filter Replacement: Genuine fuel filters (pre-filter and main filter) must be replaced at periodic intervals specified in the operator's manual. The pre-filter's water separation function requires daily checking and draining of accumulated water/sediment.
  • Sulfur Content Impact: For fuels with high sulfur content (>2500 ppm), specific engine oil (API grade CF-4 or JASO grade DH-1) and more frequent oil/filter changes are required. EGR parts and fuel injectors should be inspected/exchanged every 3000 hours. Anti-freeze/Anti-corrosion: Use CASE/AKCELA PREMIUM ANTI-FREEZE (MS 1710) mixed 50/50 with water for temperatures down to -38°C (-36.4°F). Mixing products from different origins or brands is explicitly prohibited. Environmental Considerations: Proper disposal of used fluids and lubricants is emphasized, with instructions to contact a local recycling center or Case Dealer for guidance. Plastic and Resin Parts: Cleaning these parts (console, instrument panel, indicators) should be done with petrol, kerosene, paint solvents, etc., only using water, soap, and a soft cloth to avoid discoloration or damage.

Case CX470B Specifications

General IconGeneral
BrandCase
ModelCX470B
CategoryExcavators
LanguageEnglish

Related product manuals