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CEA DIGITECH vision PULSE Series User Manual

CEA DIGITECH vision PULSE Series
100 pages
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DIGITECH vision PULSE
3300 - 4000 - 5000
1020H991F-EN-12/2013
CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S.p.A.
C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
E-mail: cea@ceaweld.com - web: www.ceaweld.com
EN
Operators manual
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CAREFULLY
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CEA DIGITECH vision PULSE Series Specifications

General IconGeneral
BrandCEA
ModelDIGITECH vision PULSE Series
CategoryWelding System
LanguageEnglish

Summary

DIGITECH Vision Pulse Operator's Manual

Introduction and Control Panel Overview

General Notes and Panel Descriptions

General operational notes, and descriptions of DH and HT4 control panels.

Technical Specifications and Usage Limits

Technical Data Summary Table

Table summarizing technical specifications and usage limits of the welding system.

System Setup and Connections

Lifting, Packaging, and Installation

Procedures for lifting, unpacking, installation, and electrical connection.

Usage Norms and Safety Guidelines

Recommended practices and guidelines for safe and effective use of the machine.

Welding Process Procedures

MIG-MAG, Pulse MIG, and Double Pulse MIG Welding

Steps for initiating MIG-MAG, Pulse MIG, and Double Pulse MIG welding processes.

Specific Welding Techniques

Spot, Interval, Aluminium, and MMA Welding

Instructions for spot, interval, aluminium, and MMA electrode welding.

Welding Parameters and Maintenance

Parameter Selection and TIG Lift

Guidance on selecting parameters and using TIG Lift ignition.

Machine Maintenance and Torch Care

Instructions for maintaining the machine and torch.

Optional Features, Troubleshooting, and PCB Replacement

Optional Controls and Difficulty Elimination

Information on optional controls and common difficulties.

Electrical Wiring Diagram

Electrical Diagram Interpretation

Diagram Keys and Symbols

Explains diagram codes, wire colors, and graphic symbols.

Spare Parts List Overview

Spare Parts Identification - DIGITECH Vision Pulse 3300

Part List for Model 3300

Lists and illustrates spare parts for the DIGITECH vision PULSE 3300 model.

Spare Parts Identification - DIGITECH Vision Pulse 4000/5000

Part List for Models 4000/5000

Lists and illustrates spare parts for the DIGITECH vision PULSE 4000 and 5000 models.

Ordering Spare Parts

Information for Spare Part Orders

Instructions on how to clearly state requests for spare parts.

Software Operation: Introduction and Control Panels

General Notes and Control Panel Descriptions

General notes on software, and descriptions of DH and HT4 control panels.

Welding Mode Selection Key

Selecting Welding Modes

Explanation of how to select different welding modes using the dedicated key.

Machine Operation and Settings

Startup, Language, and Screen Saver

Procedures for startup, language selection, and screen saver functionality.

Welding Process Selection Menu

Accessing the PROCESS Menu

How to access the "PROCESS SELECTION Menu" using the DH control panel.

MIG Pulse Welding Menus

Program and Mode Selection (MIG Pulse)

How to select programs and welding modes for MIG pulse.

MIG Pulse Special Functions Menu

Special Functions (Set Up Fx) Operation

How to access and adjust special functions (Fx) for MIG pulse.

Adjustable Special Functions (MIG Pulse)

Special Functions Table (MIG Pulse)

Table detailing special functions (Fx) and their availability for MIG pulse welding modes.

Pre-Setting Parameters (MIG Pulse)

Pre-Setting Menu Navigation and Adjustment

How to use the pre-setting menu for MIG pulse welding.

Welding Phase Monitoring (MIG Pulse)

Parameter Display During Welding

How displayed values reflect pre-set vs. measured parameters during MIG pulse welding.

HOLD Functionality (MIG Pulse)

Using the HOLD Function

How the HOLD function works and is displayed during MIG pulse welding.

MIG Dual Pulse Welding Menus

Program and Mode Selection (MIG Dual Pulse)

How to select programs and welding modes for MIG dual pulse.

MIG Dual Pulse Special Functions Menu

Special Functions (Set Up Fx) Operation

Accessing and adjusting special functions for MIG dual pulse.

Adjustable Special Functions (MIG Dual Pulse)

Special Functions Table (MIG Dual Pulse)

Table of special functions (Fx) and their use in MIG dual pulse welding.

Manual MIG-MAG Welding Pre-Setting

Pre-Setting Menu Navigation

How to use the pre-setting menu for manual MIG-MAG welding.

Welding Phase Monitoring (Manual MIG-MAG)

Parameter Display During Welding

How displayed values reflect pre-set vs. measured parameters in manual MIG-MAG.

HOLD Functionality (Manual MIG-MAG)

Using the HOLD Function

How the HOLD function works and is displayed during manual MIG-MAG welding.

MIG-MAG Synergic Welding Menus

Program and Mode Selection (MIG-MAG Synergic)

How to select programs and welding modes for MIG-MAG synergic.

MIG-MAG Synergic Special Functions Menu

Special Functions (Set Up Fx) Operation

Accessing and adjusting special functions for MIG-MAG synergic.

Adjustable Special Functions (MIG-MAG Synergic)

Special Functions Table (MIG-MAG Synergic)

Table of special functions (Fx) and their use in MIG-MAG synergic welding.

Pre-Setting Parameters (MIG-MAG Synergic)

Pre-Setting Menu Navigation

How to use the pre-setting menu for MIG-MAG synergic welding.

HOLD Functionality (MIG-MAG Synergic)

Using the HOLD Function

How the HOLD function works and is displayed during MIG-MAG synergic welding.

Error Conditions and Handling

Error Message Display and Management

How error messages appear and how to handle them.

Setup Menu Navigation and Sub-Menus

Accessing Setup Menu Sub-Menus

How to navigate and access sub-menus within the SETUP Menu.

Job Management within Setup Menu

Job Editing, Copying, and Deletion

Procedures for editing, copying, and deleting jobs from the Job Edit menu.

Password Management within Setup Menu

Setting and Managing Access Passwords

How to set, edit, and delete passwords for menu access.

Block Settings within Setup Menu

Configuring Machine Block Types

Options for blocking or limiting machine parameters and functions.

Configuration Options within Setup Menu

Language and Advanced Function Settings

Setting language and enabling advanced configuration options.

Factory Reset Menu Procedures

Performing Factory Resets

Steps for resetting programs, process data, jobs, and total factory settings.

Info Menu: Software Versions

Viewing Software Component Versions

Displaying software versions for various machine components.

Data In-Out Menu Operations

USB Data Transfer and Management

Managing data transfer to and from a USB key.

Error Log Menu and Error Code Interpretation

Resetting Partial Error Counts

How to reset partial error counts for specific errors.

Advanced Setup Menu Navigation

Accessing Advanced Setup Sub-Menus

How to access sub-menus within the ADVANCED SETUP Menu.

Advanced Configuration Settings

Energy Saving and Remote Control Configuration

Configuring energy saving modes and remote control options.

Advanced Mode Welding Functions

Advanced Mode - CYCLE, CRATER, DOUBLE PULSED

Enabling advanced CYCLE, CRATER, and DOUBLE PULSED modes for MIG processes.

Advanced Mode - TIG Lift and Welding Modes

TIG Lift Torch Trigger Mode Activation

Activating TIG lift torch trigger mode for current control.

Equipment Layout and Component Connections

Managing Component Connections

Configuring connections for water cooler, wire feeder, torch, and remote control.

Weld Log and Parameter History

Accessing Weld Log Data

Viewing the latest welding parameters and data saved on the machine.

Job Creation and Management

Creating, Saving, and Editing Jobs

Step-by-step guide to creating, saving, and editing welding jobs.

Job Selection Menu Operations

Selecting and Viewing Saved Jobs

How to select and view saved jobs, including parameters and special functions.

Job Mode - Pre-Setting and Welding

Pre-Setting and Welding in Job Mode

How to pre-set and perform welding using saved job data.

Job Mode - Welding Phase Monitoring

Parameter Display During Welding

How parameters are displayed and measured during welding in job mode.

HOLD Functionality in Job Mode

Using the HOLD Function

How the HOLD function operates and is displayed when using saved jobs.

Error Log Menu Navigation

Accessing and Scrolling Error Logs

How to access and scroll through the error log and view error messages.

Setup Menu Navigation and Sub-Menus

Accessing Setup Menu Sub-Menus

How to navigate and access sub-menus within the SETUP Menu.

Job Editing Menu Functions

Job Copying and Deletion Procedures

Procedures for editing, copying, and deleting jobs from the Job Edit menu.

Password Management Menu

Setting and Managing Access Passwords

How to set, edit, and delete passwords for menu access.

Block Settings Menu Functions

Configuring Machine Block Types

Options for blocking or limiting machine parameters and functions.

Configuration Menu Options

Language and Advanced Function Settings

Setting language and enabling advanced configuration options.

Factory Reset Menu Procedures

Performing Factory Resets

Steps for resetting programs, process data, jobs, and total factory settings.

Info Menu: Software Versions

Viewing Software Component Versions

Displaying software versions for various machine components.

Data In-Out Menu Operations

USB Data Transfer and Management

Managing data transfer to and from a USB key.

Error Log Menu and Error Code Interpretation

Resetting Partial Error Counts

How to reset partial error counts for specific errors.

Advanced Setup Menu Navigation

Accessing Advanced Setup Sub-Menus

How to access sub-menus within the ADVANCED SETUP Menu.

Advanced Configuration Settings

Energy Saving and Remote Control Configuration

Configuring energy saving modes and remote control options.

Advanced Mode Welding Functions

Advanced Mode - CYCLE, CRATER, DOUBLE PULSED

Enabling advanced CYCLE, CRATER, and DOUBLE PULSED modes for MIG processes.

Advanced Mode - TIG Lift and Welding Modes

TIG Lift Torch Trigger Mode Activation

Activating TIG lift torch trigger mode for current control.

Equipment Layout and Component Connections

Managing Component Connections

Configuring connections for water cooler, wire feeder, torch, and remote control.

Weld Log and Parameter History

Accessing Weld Log Data

Viewing the latest welding parameters and data saved on the machine.

Job Creation and Management

Creating, Saving, and Editing Jobs

Step-by-step guide to creating, saving, and editing welding jobs.

Job Selection Menu Operations

Selecting and Viewing Saved Jobs

How to select and view saved jobs, including parameters and special functions.

Job Mode - Pre-Setting and Welding

Pre-Setting and Welding in Job Mode

How to pre-set and perform welding using saved job data.

Job Mode - Welding Phase Monitoring

Parameter Display During Welding

How parameters are displayed and measured during welding in job mode.

HOLD Functionality in Job Mode

Using the HOLD Function

How the HOLD function operates and is displayed when using saved jobs.

Error Log Menu Navigation

Accessing and Scrolling Error Logs

How to access and scroll through the error log and view error messages.

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