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CEA MATRIX 250 HF - User Manual

CEA MATRIX 250 HF
108 pages
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C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
e-mail: cea@ceaweld.com - web: www.ceaweld.com
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Dis. n° 1020H436/A Cod. n° 200222 Vers. A 02/2002

Table of Contents

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Summary

Introduction

Description

Provides a general overview of the product's features and capabilities.

Technical Data

Details the technical specifications and performance metrics of the welding machine.

Usage Limits (ISO IEC 60974-1)

Outlines operational constraints and safety standards for using the welder.

Features

Lists the key characteristics and functionalities of the MATRIX 250 HF welding machine.

General Safety Precautions

General Safety Standards

Presents crucial safety guidelines to ensure user and equipment protection during operation.

Electrical Shock Prevention

Details measures to prevent electric shock hazards during operation and maintenance.

Welding Fumes and Gas Safety

Covers precautions for ventilation and avoiding toxic gases emitted during welding.

Specific Safety Warnings

Radiation, Burns, and Noise Protection

Advises on protecting eyes, skin, and hearing from welding hazards.

Flame and Explosion Avoidance

Outlines safety procedures to prevent fires and explosions in the welding environment.

Electromagnetic Fields Risks

Warns about potential risks from electromagnetic fields to sensitive individuals and equipment.

Materials, Disposal, and Gas Handling

Materials and Disposal

Guidelines for material handling during disposal and environmental considerations.

Handling and Stocking Compressed Gases

Safe practices for handling and storing compressed gas cylinders.

Installation and Usage

Installation Requirements

Details the necessary conditions and procedures for installing the welding machine.

Connection to the Electrical Supply

Details how to safely connect the welding machine to the electrical power supply.

Usage Norms

Outlines the recommended practices for operating the welding machine correctly.

Control Panels and Indicators

Control Apparatus Overview

Identifies and describes the controls and indicators on the main apparatus panel.

Front Panel Overview

Details the buttons, display, and indicators on the machine's front control panel.

Welding Connections

Electrode Welding (MMA) Cable Connection

Explains how to connect welding cables for Electrode (MMA) welding mode.

TIG Welding Cable Connection

Details the procedure for connecting cables for TIG welding, including gas and earth connections.

Electrode Welding (MMA) Operation

Setting Up Electrode Welding

Guides on selecting the correct weld process and adjusting parameters for MMA welding.

Hot Start Function

Explains the Hot Start feature for easier arc initiation and crater formation.

TIG Welding Operation

TIG Welding Modes

Describes different TIG welding modes: HF, Lift, 2-Stroke, 4-Stroke, Cycle, and Spot-Weld.

TIG Welding Parameters

Details how to set parameters like Pre-Gas, Initial Current, and Peak Current for TIG welding.

Advanced TIG Welding Parameters

Slope Up;Down Times and Currents

Explains setting slope times and currents for fine-tuning the arc characteristics.

Pulsating TIG Welding

Covers setting up pulsating TIG welding with ON PULSE and EASY PULSE modes.

TIG Welding with Spot-Weld Function

Details the setup and use of the spot-welding function for TIG welding.

Welding Program Management

Programmed Welding

Explains how to use pre-set welding programs without manual adjustments.

Manual Welding Setup

Guides on returning to manual settings or creating new welding programs.

Stored Programme Call Up

Details how to recall previously saved welding programs.

Input Storage

Describes the procedure for saving welding parameters as a new program.

Maintenance and Troubleshooting

Maintenance Procedures

Provides instructions for routine cleaning and inspection of the generator.

Error Signals

Explains error codes displayed on the control panel, such as E01 for pressure issues.

Troubleshooting Difficulties

Identifying and Eliminating Difficulties

Guides on diagnosing and resolving common breakdowns, often related to the supply line.

Assembly and Disassembly Procedures

Cover Assembly and Disassembly

Step-by-step instructions for removing and reattaching the machine's cover.

Welder Assembly and Disassembly

Procedures for disassembling and assembling internal components like the control board.

Wiring Diagrams

Electrical Diagram Legends

Diagram Legend Key

Provides a key to understanding electrical diagram symbols across different languages and color codes.

Spare Parts List

Spare Parts List - Components

Ordering Spare Parts

Spare Parts Ordering Information

Instructions on how to order spare parts, including required information like code, type, voltage, and serial number.

CEA MATRIX 250 HF Specifications

General IconGeneral
Input Current16 A
Welding Current Range5 - 250 A
Protection ClassIP23
Weight18 kg
Max Output Current250 A
Efficiency85%
Duty Cycle250 A @ 40%

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