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CEA Digistar 250 Dual Pulsed - User Manual

CEA Digistar 250 Dual Pulsed
108 pages
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C.so E. Filiberto, 27 - 23900 Lecco - Italy
Tel. ++39.0341.22322 - Fax ++39.0341.422646
Cas. Post. (P.O.BOX) 205
e-mail: cea@ceaweld.com - web: www.ceaweld.com
Dis. n° 1020H623/F Cod. n° 200333 Vers. F 08/2007
Manuale d’istruzioni 2
Lista ricambi 98-105
Operator’s manual 21
Spare parts list 98-105
Manuel d’instructions 38
Liste pièces de rechange 98-105
Bedienungsanleitung 56
Ersatzteilliste 98-105
Manual de instrucciones 74
Lista repuestos 98-105
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Table of Contents

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Do you have a question about the CEA Digistar 250 Dual Pulsed and is the answer not in the manual?

Summary

Introduction and Product Description

Product Overview

Multifunction inverter power sources for MIG/MAG, MMA and TIG welding.

Technical Specifications and Setup

Technical Data and Usage Limits

System specifications, operational limits, and safety regulations.

Lifting, Packaging, and Installation

Procedures for unpacking, lifting, and setting up the machine.

Welding Cable Connections

MMA, MIG;MAG;Pulsed, and TIG Connections

Specific connection steps for each welding process and grounding.

Electrical Supply and Wire Feeding Setup

Electrical Supply Connection

Connecting the welder to the mains power supply.

Drive Rollers and Wire Loading

Assembly of drive rollers and the process of loading wire.

Control Units and Accessories

Command Units, Accessories, and Aluminium Kit

Overview of control units, accessories, and aluminium roll kit assembly.

Control Panel Interface

Key Controls and Functions

Explanation of control panel buttons and their primary functions.

Control Panel Operation Details

Knob Controls, Displays, and LEDs

Operation of encoders, panel displays, and indicator lights.

Welding Procedures and Parameters

Electrode and TIG Welding Procedures

Procedures and parameters for MMA and TIG welding.

MIG;MAG Welding Modes

Synergic, Manual, and Automatic Modes

Explanation of different MIG/MAG welding modes.

Special Functions and Spot Welding

Special Functions and Parameters

Description of parameters like Burn Back, Pre/Post Gas, Crater.

Spot Welding and Current Slope Settings

Settings for spot welding and current slope.

Automatic Welding Sequences

Creating, Memorizing, and Using Sequences

Steps to memorize and activate welding sequences.

System Management and Settings

Resetting and Parameter Limits

Factory reset procedures and parameter adjustment restrictions.

Energy Saving Function

Explanation of the energy saving feature.

Maintenance and Troubleshooting

Troubleshooting Difficulties and Component Replacement

Identifying issues and procedures for replacing parts.

Error Conditions and Diagnosis

Error Displays, Codes, and Meanings

Understanding and resolving error messages and LED indicators.

Wiring Diagrams

Electrical Schematics

Detailed wiring diagrams for the system.

Graphic Symbols Explanation

Machine Symbols

Meaning of graphical symbols on the machine.

Rating Plate Information

Symbols on the Data Plate

Explanation of symbols found on the manufacturer's data plate.

Spare Parts Identification

Main Unit Components

Identification and list of parts for the main unit.

Wire Feeding Mechanism Parts

Components of the Wire Feeding Device

Identification and list of parts for the wire feeding device.

Internal Components Identification

Electronic and Mechanical Parts

Identification and list of internal electronic and mechanical parts.

Electronic Boards Identification

Circuit Boards and PCBs

Identification and list of circuit boards.

Wire Feeding Mechanism Details

Wire Feed Mechanism Parts List

Detailed list of parts for the 4-roller mechanism.

Drive Rollers Information

Drive Rollers for Different Wire Types

Information on drive rollers for different wire types.

Ordering Spare Parts

Information for Spare Parts Orders

Required details for ordering replacement parts.

CEA Digistar 250 Dual Pulsed Specifications

General IconGeneral
Frequency50/60 Hz
Welding ProcessesMIG
Pulse Frequency1-500 Hz
Pulse Width10-90%
Peak Current250 A

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