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CEMB K22 User Manual

CEMB K22
20 pages
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I 0903 12/10 - Rev. D
Use and maintenance manual
GB
ENGLISH
General Index
1. FOREWORD 3
1.1 GENERAL 3
1.2 PURPOSE OF THE MANUAL 3
1.3 WHERE AND HOW TO KEEP THE MANUAL 3
1.4 MANUAL UPGRADES 3
1.5 COLLABORATION WITH USERS 4
1.6 MANUFACTURER 4
1.7 MANUFACTURER'S RESPONSIBILITY AND WARRANTY 4
1.7.1 Terms of warranty 4
1.8 TECHNICAL ASSISTANCE SERVICE 4
1.9 COPYRIGHT 5
2. MACHINE DESCRIPTION 6
2.1 PURPOSE 6
2.2 TECHNICAL SPECIFICATIONS 6
2.3 DIMENSIONS AND WEIGHTS 6
3. STARTING 7
4. INSTRUCTIONS 8
4.1 FITTING THE WHEEL FIXTURE SHAFT (SEE ATTACHED PROSPECTUS) 8
4.2 FITTING THE WHEEL 8
5. CONTROL PANEL 9
6. USE OF THE WHEEL BALANCER 10
6.1 DIMENSIONS SETTING WHEEL 10
6.1.1 Using the extension for the distance gauge 10
6.2 WHEEL BALANCING 11
6.2.1 Measuring unbalance 11
6.2.2 Correcting the unbalance 11
6.3 RECALCULATING UNBALANCE VALUES 11
6.4 AUTOMATIC MINIMIZATION OF STATIC UNBALANCE 11
7. SETUP 12
7.1 MENU 12
7.1.1 Unbalance optimisation 13
7.1.2 Self-diagnostics 13
7.1.3 Calibration 13
7.1.4 Automatic gauges calibration 14
7.1.4.1 Rim distance gauge 14
7.1.4.2 Diameter gauge 14
E 4
8. DIAGNOSTICS 16
8.1 INCONSISTENT UNBALANCE READINGS 16
8.2 ALARM SIGNAL 16
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CEMB K22 Specifications

General IconGeneral
BrandCEMB
ModelK22
CategoryWheel Balancers
LanguageEnglish

Summary

Foreword and Introduction

General Information and Manual Purpose

Covers general information, manual purpose, handling, storage, and updates regarding machine compliance.

User Collaboration and Manufacturer Details

Details user feedback, manufacturer identification, responsibilities, and warranty terms and conditions.

Technical Assistance and Copyright

Information on obtaining technical support and copyright restrictions for the manual's content.

Machine Description

Purpose and Intended Use

Explains the machine's function, operating limits, and intended use for motorcycles/scooters.

Technical Specifications

Lists detailed technical data, including power supply, speed, accuracy, and dimensions.

Dimensions and Weight

Provides physical dimensions and the overall weight of the machine.

Starting the Wheel Balancer

Pre-Operation Safety Checks

Lists essential checks before powering on the machine to ensure safety and correct operation.

Step-by-Step Operation Guide

Step-by-step instructions for positioning the wheel, measuring, and initiating the balancing process.

Instructions for Use

Fitting the Wheel Fixture Shaft

Guidance on installing the wheel fixture shaft and using specific tools for different wheel types.

Fitting the Wheel onto the Balancer

Instructions for mounting the wheel onto the fixture shaft, ensuring correct fit and bearing load.

Control Panel Overview

Button and Indicator Functions

Detailed explanation of all buttons, indicators, and their functions on the control panel.

Using the Wheel Balancer

Setting Wheel Dimensions

How to set wheel dimensions using the automatic gauge and manual width setting.

Using Extension for Distance Gauge

Instructions on how to use the extension to increase the measuring range of the distance gauge.

Wheel Balancing Procedures

Measuring and Correcting Unbalance

Procedures for measuring unbalance (static/dynamic) and applying correction weights.

Recalculating Unbalance and Minimizing Static Unbalance

Steps for recalculating values and using the automatic static unbalance minimization feature.

Setup and Calibration

Menu Navigation and Settings

Overview of the setup menu, including options for personalization and diagnostics.

Calibration Procedures

Introduction to calibration steps for various gauges, units, and machine settings.

Advanced Setup Functions

Unbalance Optimisation Process

Detailed steps to reduce static unbalance, especially for values over 30 grams.

Self-Diagnostics Functionality

How to perform self-diagnostics to check LEDs and encoder readings.

Machine Calibration Steps

General procedure for calibrating the machine using a standard wheel.

Automatic Gauge Calibration

Rim Distance Gauge Calibration

Specific steps to calibrate the rim distance gauge.

Diameter Gauge Calibration

Specific steps to calibrate the diameter gauge.

Diagnostics and Error Handling

Inconsistent Unbalance Readings

Explains common causes for inconsistent unbalance readings and potential solutions.

Alarm Signals and Malfunctions

Describes how the machine signals malfunctions and where they are displayed.

Maintenance and Safety

General Maintenance and Cleaning

General guidelines for maintenance, periodic cleaning, and keeping the machine in good condition.

Safety Rules for Maintenance

Essential safety rules for maintenance personnel, including PPE and access restrictions.

Replacing Protection Fuses

Instructions on how and where to replace protection fuses, emphasizing identical current intensity.

Disposal and Spare Parts

Disposing of the Wheel Balancer

Guidelines for safely disposing of the balancer and its parts according to regulations.

Spare Parts Identification and Ordering

How to identify and order spare parts, including necessary machine information.

Attached Documentation Information

Information on where to find attached documentation if not supplied with the machine.

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