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CenterLine 200 Series User Manual

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MANUAL AND AUTOMATED
RESILIENT SEAT BUTTERFLY VALVES
INSTALLATION
and
MAINTENANCE
INSTRUCTIONS
CENTER
LINE
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CenterLine 200 Series Specifications

General IconGeneral
BrandCenterLine
Model200 Series
CategoryControl Unit
LanguageEnglish

Summary

Introduction

Valve Description

Details the Center Line Resilient Seat Butterfly Valve (RSBFV) and its available styles and sizes.

Valve Design Features

Highlights unique seat, disc, cartridge, and bushing designs contributing to valve performance and longevity.

Flange and Pipe Schedule Compatibility

Lists compatible flange types (ANSI 125, 150) and pipe schedules for RSBFV installation.

Operating Pressures

Specifies the pressure ratings for different Center Line valve series, including bubble-tight shut-off capabilities.

Product Identification

Explains how to identify valve series, materials, and pressure rating via the attached identification tag.

Installation Recommendations

Valve Ratings

Advises checking the valve nameplate for correct pressure and temperature ratings prior to installation.

Valve Seat Position

Discusses the bi-directional nature of butterfly valves and preferred orientation for check valves.

Disc Clearances

Emphasizes ensuring pipe ID and flanges allow disc swing to prevent damage during operation.

Opening Rotation

States the valve disc can rotate 360° and opens with either clockwise or counterclockwise rotation.

Installation Position

Recommends disc slightly open for installation and shaft horizontal orientation for even weight distribution.

Valve and Flange Preparation

Stresses cleaning valve seat, flange faces, and disc sealing surfaces to ensure a leakproof seal.

Installation Tools

Lists required tools like wrenches and hoists, noting larger valves may need assistance.

Required Bolting

Refers to a table for information on bolting size, type, and quantity for valve installation.

Unpacking and Storage Instructions

Provides guidelines for checking, handling, and storing valves to prevent damage and maintain integrity.

Pre-Installation Procedure

Outlines steps before installation, including removing covers, checking for foreign matter, and verifying valve identification.

Valve Installation Procedure

Details steps for positioning flanges, installing bolts, centering the valve, and tightening sequence.

Flange Bolting Recommendations

Provides specific recommendations for stud length, quantity, and torque for various valve sizes and types.

Maintenance Instructions

Safety Precautions

Lists critical safety checks before removing or loosening valves, such as depressurization and proper fluid handling.

General Maintenance

Recommends periodic checks like valve operation, flange bolting, leakage inspection, and actuator wiring.

Butterfly Valve Disassembly

Step-by-step instructions on how to take apart a butterfly valve for inspection and repair.

Butterfly Valve Assembly

Step-by-step instructions on how to reassemble a butterfly valve, including part cleaning and lubrication.

Check Valve Disassembly

Detailed instructions for disassembling a Center Line check valve, noting specific components like springs.

Check Valve Assembly

Detailed instructions for reassembling a Center Line check valve, including thrust washers and springs.

Ratchet Handle Mounting Procedure

Describes how to mount a ratchet handle operator onto the valve shaft, ensuring proper alignment and tightening.

Manual Gear Mounting Procedure

Details the procedure for mounting a manual gear operator, including keyway alignment and stop adjustment.

Remote Actuator (Male Drive) Mounting Procedure

Explains how to mount a male drive remote actuator, including bracket installation and coupling alignment.

Remote Actuator (Female Drive) Mounting Procedure

Explains how to mount a female drive remote actuator, covering bracket and coupling installation.

Parts List

Lists and illustrates key components for various valve types, useful for identification and ordering.

Ordering Information

Figure Number System

Explains the coding system used to identify specific valve configurations, series, body, disc, and actuator types.