CERTUSS 500 - 1800 EC User Manual

DE/GB
DE/GB
Operating Instructions
Betriebsanleitung
500 – 1800 TC
The power of steam

CERTUSS 500 - 1800 EC Specifications

General

Brand	CERTUSS
Model	500 - 1800 EC
Category	Iron
Language	English

Summary

General notes

1.2 Appropriate use

1.3 General Regulations

Details regulations and standards applicable to the steam generator.

1.3.1 Federal Republic of Germany

Safety

2.1 Staff requirements

Specifies qualifications and training for personnel operating the generator.

2.5 Determine and instruct persons in charge

Procedures for assigning and training personnel.

2.7 Safety during maintenance operations

Safety guidelines for performing maintenance tasks.

2.10 Selection of electrical power supply

2.2 Obligations of the operator

Outlines the responsibilities of the steam generator operator.

2.6 Electrical/Electronic equipment

Safety precautions for electrical and electronic components.

2.3 In the Federal Republic of Germany

Function

3.1 Functional description of steam generator

Detailed explanation of the steam generator's operation during startup.

3.1.1 Functional diagram steam generator

3.2 Description of gas firing

Detailed explanation of the gas firing operational sequence.

Functional diagram gas firing

3.3 Description of the gas firing with flue gas return

Explains gas firing operation with flue gas recirculation.

3.4 Description of oil firing

Detailed explanation of the oil firing operational sequence.

3.5 Description of the oil firing with flue gas return

Explains oil firing operation with flue gas recirculation.

3.6 Description of combined firing

Explains the operation of combined gas and oil firing.

3.6.2. Oil operation

Functional diagram gas firing with flue gas return

3.6.1 Gas operation

Operation with Thermotimat supplementary equipment

3.7.1 Integrated full automatic control system

3.7.2. Thermotimat full automatic Plus

3.7.3 Thermotimat installation scheme

Operation without manual intervention up to 24 hours

3.8.2 Safety function automatic furnace

Operation without manual intervention up to 72 hours

3.9.2 Safety function automatic furnace

3.9.3 Additional requirements for the steam system

Touchscreen

4.1 Symbol explanations

First starting

5.1 Installation

Comprehensive guidelines for the installation of the steam generator and its accessories.

5.2 First commissioning

Steps and checks required for the initial commissioning of the steam generator.

Starting and stopping

6.1 Manual starting/switching off

Instructions for manual starting and stopping of the steam generator.

6.1.3 Switching off

Step-by-step guide for switching off the steam generator.

6.1.4 Information about blowdown

6.2.2 Activating/programming

Steps to activate and program the Thermotimat system.

6.3.2 Fuel change

6.3.4 Activating the automatic fuel change

How to activate and program automatic fuel changes.

6.1.1 Requirements for starting without Thermotimat

6.2 Activating/programming Thermotimat

Instructions for activating and programming the Thermotimat system.

6.3 Fuel change at the combined version

Procedure for changing fuel types on combined systems.

6.3.3 Manual fuel change

6.1.2 Starting

6.2.1 Prerequisite for activation

Messages

7.1 Warning messages

Displays warnings and information about abnormal operating states.

7.1.3 Steam generator was not blown down

7.1.7 Recurring test by approved inspection agency or qualified person due

Alerts for mandatory periodic inspections.

7.1.10 Call up stored faults

7.2 Programming settings

How to configure and change settings on the device.

7.1.1 Heating system admission pressure increased

7.1.4 Feed water temperature too low

7.1.8 Boiler maintenance by authorized customer service due

Alerts for scheduled maintenance by customer service.

7.1.2 Steam generator overloaded

7.1.5 Forced controlled shut-down 24 hours will be effected soon

7.1.6 Expiry 72 hour operation

Control steam plant

8.1 Operation conditions for feed water

8.2 Testing instructions for steam plant

Daily, monthly, and periodic testing procedures for the steam plant.

Control steam plant

8.3 Check low-water-level safety device

Procedure to test the low-water-level safety device.

8.3.2 Flue-gas temperature limiter

Procedure to test the flue-gas temperature limiter.

8.4 Checking the safety valve (21) or steam pressure limiter (15)

Procedure to test the safety valve and steam pressure limiter.

8.5 Checking the air pressure detector (39)

Procedure to test the air pressure detector.

8.6 Checking the flame monitoring

Procedure to test the flame monitoring system.

8.3.1 Steam temperature limiter

Steps to test the steam temperature limiter.

8.3.3 Emergency run feed pump

Maintenance steam plant

9.1 Maintenance instructions

Daily and periodic maintenance tasks for the steam plant.

9.2 Draining steam generator in danger of frost

9.3 Preservation for longer standstill

9.3.2 Using the solution

9.4 Removing the boiler sediment

Procedure for removing sediment from the boiler.

9.4.2 Preparing the sediment solvent

9.4.4 Neutralizing

9.5 Setting examples for steam pressure controlling and limiting

9.6 Change heating system

9.7 Desooting the heating system

Procedure for cleaning soot from the heating system.

9.3.3 Recommissioning after standstill

9.4.1 Preparatory work

9.4.3 Starting/switching off the boiler feed pump

9.5.1 Adjusting the operating pressure

9.5.2 Adjusting the steam pressure limiter

Control and maintenance water pump

11.3 Repairing

Detailed instructions for repairing the water pump.

11.2 Maintenance

General maintenance tasks for the water pump.

11.3.1 Suction and pressure valves

11.2.1 Lubrication

11.3.2 Packings and plungers

11.2.2 Oil change

11.2.3 Valves

11.2.4 Packings

Technical data

Measurements / weights

Performance data

Performance specifications including output, consumption, and efficiency.

Connections

13.1 Gas connection

Specific gas connection data and diagrams.

13.2 Oil connection

Details on oil connection types and specifications.

13.3 Flue gas connection

Specifications for flue gas connection and chimney requirements.

Physical values

14.2 Exhaust gas quantity

14.3 Requirements for steam generator feed water

Specifies the required quality and conditions for feed water.

Firing control automat

15.2 Special features

15.3 Function and malfunction indications