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Cessna SKYMASTER 336 1964 User Manual

Cessna SKYMASTER 336 1964
303 pages
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REVISION
MODEL
336
SKYMASTER
1964
SERVICE
MANUAL
CHANGE
2
5
JANUARY
2004
D238C2-13
INSERT
THE
FOLLOWING
CHANGED
PAGES
INTO
THE
BASIC
MANUAL

Table of Contents

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Cessna SKYMASTER 336 1964 Specifications

General IconGeneral
BrandCessna
ModelSKYMASTER 336 1964
CategoryAircrafts
LanguageEnglish

Summary

REVISION

LIST OF EFFECTIVE PAGES

CROSS-REFERENCE LISTING OF POPULAR NAME VS. MODEL NUMBER AND SERIALS

SECTION 1 GENERAL

GENERAL DESCRIPTION

Provides a fundamental overview of the aircraft's general characteristics and design particulars.

SECTION 2 GROUND HANDLING, SERVICING, LUBRICATION, AND INSPECTION

GROUND HANDLING

Covers procedures for safe movement, parking, and securing of the aircraft.

SERVICING

Details routine maintenance tasks for aircraft systems, including fluid levels and filters.

LUBRICATION

Provides guidance on lubrication points, intervals, and types of lubricants for aircraft components.

INSPECTION

Outlines general inspection points and specific checks for aircraft components and systems.

SECTION 3 FUSELAGE

WINDOWS AND WINDSHIELDS

Covers cleaning, waxing, repair, and replacement procedures for aircraft windows.

CABIN DOOR

Details procedures for cabin door weather stripping, adjustment, latch, and replacement.

BAGGAGE DOOR

Covers removal, installation, and replacement of the baggage door assembly.

SEATS

Details installation, removal, repair, and types of aircraft seats.

CABIN UPHOLSTERY

Provides general procedures for removal and replacement of cabin upholstery materials.

CABIN HEADLINER REMOVAL

Specific procedure for removing the cabin headliner assembly.

SECTION 4 WINGS, BOOMS, AND EMPENNAGE

WINGS

Details the structure, removal, and installation of the aircraft wings.

BOOMS

Covers the removal and installation procedures for the aircraft tail booms.

EMPENNAGE

Details the removal and installation of the aircraft empennage assembly.

VERTICAL FINS

Covers the removal and installation procedures for the vertical fins.

HORIZONTAL STABILIZER

Details the removal and installation procedures for the horizontal stabilizer.

SECTION 5 LANDING GEAR

TROUBLE SHOOTING

Addresses common issues and provides troubleshooting procedures for the landing gear system.

MAIN GEAR

Details the removal, installation, and maintenance of the main landing gear components.

NOSE GEAR

Covers the removal, installation, and maintenance of the nose landing gear components.

BRAKE SYSTEM

Details the operation, troubleshooting, and maintenance of the aircraft's brake system.

SECTION 6 AILERON CONTROL SYSTEM

TROUBLE SHOOTING THE AILERON CONTROL SYSTEM

Addresses common issues and provides troubleshooting procedures for the aileron control system.

CONTROL COLUMN

Details the removal, repair, and installation of the aircraft's control column assembly.

AILERON BELLCRANKS

Covers the removal, repair, and installation of aileron bellcranks.

REPLACEMENT OF CABLES AND PULLEYS

Provides procedures for replacing control cables and pulleys in the aileron system.

AILERON

Details the removal, repair, and installation of the aileron control surfaces.

AILERON TRIM TAB

Covers removal, installation, and adjustment of the aileron trim tab.

RIGGING THE AILERON CONTROL SYSTEM

Ensures correct rigging and cable tension for proper aileron control surface operation.

SECTION 7 FLAP CONTROL SYSTEM

OPERATIONAL CHECKOUT OF THE FLAP CONTROL SYSTEM

Verifies the proper functioning and travel of the flap control system.

TROUBLE SHOOTING THE FLAP CONTROL SYSTEM

Addresses common issues and provides troubleshooting procedures for the flap control system.

REMOVAL, INSTALLATION, AND REPAIR OF THE FLAPS

Details procedures for removing, installing, and repairing the aircraft flaps.

RIGGING THE FLAP CONTROL SYSTEM

Ensures correct rigging and cable tension for proper flap operation.

SECTION 8 ELEVATOR, TRIM, AND INTERCONNECT CONTROL SYSTEMS

ELEVATOR CONTROL SYSTEM

Details the system responsible for controlling the aircraft's pitch.

TROUBLE SHOOTING THE RUDDER CONTROL SYSTEM

Addresses common issues and provides troubleshooting procedures for the rudder control system.

ELEVATOR

Covers the removal and installation procedures for the elevator assembly.

ELEVATOR BELLCRANK

Details the removal, installation, and repair of the elevator bellcrank.

ELEVATOR TRIM CONTROL SYSTEM

Details the system for controlling elevator trim for pitch stability.

TRIM TAB FREE-PLAY INSPECTION

Checks for excessive play in the elevator trim tab system.

REMOVAL AND INSTALLATION OF TRIM CONTROL WHEEL

Covers the removal and installation of the elevator trim control wheel.

FLAP/ELEVATOR TRIM INTERCONNECT SYSTEM

Details the interaction between flap and elevator trim systems.

RIGGING ELEVATOR TRIM CONTROL SYSTEM

Ensures correct rigging and adjustment for the elevator trim system.

SECTION 9 RUDDER AND RUDDER TRIM CONTROL SYSTEMS

RUDDER CONTROL SYSTEM

Details the system responsible for controlling the aircraft's yaw.

TROUBLE SHOOTING THE RUDDER CONTROL SYSTEM

Addresses common issues and provides troubleshooting procedures for the rudder control system.

RUDDER PEDAL ASSEMBLIES

Covers the removal, installation, and repair of rudder pedal assemblies.

REPLACEMENT OF RUDDER CABLES AND PULLEYS

Provides procedures for replacing rudder control cables and pulleys.

RUDDER BELLCRANKS

Details the removal, installation, and repair of rudder bellcranks.

RUDDER TRIM CONTROL SYSTEM

Details the system for controlling rudder trim for yaw stability.

RIGGING THE RUDDER TRIM CONTROL SYSTEM

Ensures correct rigging and adjustment for the rudder trim system.

SECTION 10 POWERPLANTS

ENGINE DATA

Provides fundamental specifications and data for the aircraft engines.

TROUBLE SHOOTING

Addresses common engine issues and provides troubleshooting procedures.

FRONT ENGINE

Details procedures related to the front engine, including removal and installation.

FRONT ENGINE COWLING

Covers removal, installation, cleaning, and repair of the front engine cowling.

FRONT COWL FLAPS SYSTEM

Details the operation and maintenance of the front cowl flaps.

REAR ENGINE

Details procedures related to the rear engine, including removal and installation.

REAR ENGINE COWLING

Covers removal, installation, cleaning, and repair of the rear engine cowling.

REAR ENGINE COOLING FAN

Details the removal, replacement, and inspection of the rear cooling fan.

ENGINE MOUNTS

Covers the construction, removal, installation, and repair of engine mounts.

ENGINE BAFFLES

Details the removal, installation, and repair of engine baffles.

CONTROL QUADRANT

Covers the removal, installation, disassembly, and assembly of the engine control quadrant.

ENGINE CONTROLS

Details the rigging and adjustment of throttle, propeller, and mixture controls.

AIR INDUCTION SYSTEM

Covers the removal and installation of the air induction system.

FUEL INJECTION SYSTEM

Details the fuel injection system, including troubleshooting and adjustments.

STARTING SYSTEM

Covers the aircraft's electric starting system and troubleshooting.

IGNITION SYSTEM

Details the aircraft's ignition system, including magnetos and troubleshooting.

EXTREME WEATHER MAINTENANCE

Provides procedures for operating and maintaining engines in extreme weather conditions.

SECTION 11 FUEL SYSTEM

TROUBLE SHOOTING

Addresses common issues and provides troubleshooting procedures for the fuel system.

MAIN FUEL SYSTEM

Details the primary fuel tanks, sump tanks, and related components.

AUXILIARY FUEL SYSTEM

Covers the installation and removal of optional auxiliary fuel tanks.

FUEL VENTS

Details the fuel vent system, including removal and checking procedures.

FUEL SUMP TANKS

Covers the installation and removal of fuel sump tanks.

AUXILIARY FUEL PUMPS

Details the removal, installation, and disassembly of auxiliary fuel pumps.

FUEL SELECTOR VALVE SYSTEMS

Covers the removal, installation, maintenance, and rigging of fuel selector valves.

SECTION 12 PROPELLERS

REPAIR

Provides guidelines and procedures for repairing metal propellers.

TROUBLE SHOOTING

Addresses common propeller and governor issues and provides troubleshooting steps.

REMOVAL

Details the procedure for removing propellers and associated components.

INSTALLATION

Covers the procedure for installing propellers and associated components.

PROPELLER GOVERNORS

Describes the function and maintenance of propeller governors.

UNFEATHERING SYSTEMS

Details the optional systems for unfeathering the propeller.

MAINTENANCE

Covers maintenance procedures for propeller governors and unfeathering systems.

SECTION 13 UTILITY SYSTEMS

HEATING, VENTILATING, AND DEFROSTING SYSTEM

Covers the aircraft's system for cabin heating, ventilation, and defrosting.

TROUBLE SHOOTING

Addresses common operational issues in the heating, ventilating, and de-icing systems.

REPLACEMENT OF COMPONENTS

Provides guidance for replacing various parts of the heating, ventilating, and defrosting system.

LIGHT WEIGHT DE-ICE SYSTEM

Details the optional system for de-icing aircraft wings and stabilizers.

DE-ICE BOOT REPAIR (COLD PATCH)

Provides procedures for repairing damage to de-ice boots using cold patch methods.

Damage to Tube Area

Specific repair procedures for tears or ruptures in the inflatable tube area of de-ice boots.

Damage to Fillet Area

Specific repair procedures for tears or cuts in the tapered fillet area of de-ice boots.

SECTION 14 INSTRUMENTS AND INSTRUMENT SYSTEMS

GENERAL

Provides an introduction to instrument installations and operating procedures.

INSTRUMENT PANEL REMOVAL AND INSTALLATION

Details the procedures for removing and installing the aircraft instrument panel.

PITOT-STATIC SYSTEM

Covers the system responsible for airspeed and altitude measurements.

VACUUM SYSTEM

Details the vacuum system powering flight instruments and troubleshooting.

ENGINE INDICATORS

Covers instruments that monitor engine parameters like RPM and temperature.

DUAL TACHOMETER

Details the dual tachometer system, including troubleshooting.

DUAL MANIFOLD PRESSURE GAGE

Covers the dual manifold pressure gauge and its troubleshooting.

DUAL FUEL FLOW INDICATOR

Details the dual fuel flow indicator and its troubleshooting.

INSTRUMENT CLUSTER

Describes the instrument cluster and troubleshooting for its various gages.

SECTION 15 ELECTRICAL SYSTEMS

BATTERY POWER SYSTEM

Details the aircraft battery system, including troubleshooting and charging.

ALTERNATOR POWER SYSTEM

Covers the aircraft's alternator systems, troubleshooting, and paralleling.

AIRCRAFT LIGHTING SYSTEM

Details the aircraft's lighting systems, including landing, taxi, and navigation lights.

LAMP REPLACEMENT CHART

Provides a chart listing lamp numbers for various aircraft lighting locations.

SECTION 16 STRUCTURAL REPAIR

GENERAL

Outlines principles for examining and repairing structural damage.

CONTROL SURFACE BALANCING

Details procedures for statically balancing elevator, rudder, and aileron control surfaces.

REPAIR AND BALANCING OF REAR COOLING FAN

Covers repair and balancing requirements for the rear cooling fan assembly.

ROYALITE REPAIRS

Provides procedures for repairing damage to Royalite components.

FIBERGLAS REPAIRS

Details repair procedures for fiberglass items on the aircraft.

STRUCTURAL ALIGNMENT

Provides dimensions and angles for establishing aircraft structural alignment.

SECTION 17 PAINTING

PROCEDURE FOR PAINTING WITH ENMAR 27H SERIES LACQUER

Details the preparation and application steps for Enmar 27H Series lacquer.

PROCEDURE FOR PAINTING WITH ENMAR 82 SERIES VINYL

Outlines the preparation and application steps for Enmar 82 Series vinyl paint.

APPLICATION OF 82 SERIES VINYL COLORS

Describes the application of 82 Series vinyl colors, including coats and drying times.

REFINISHING OF FIBERGLAS SPEED FAIRINGS

Covers refinishing procedures for fiberglas speed fairings.

PROCEDURE FOR APPLICATION OF HI-VISIBILITY PAINT

Details the application process for high-visibility paint, including materials and steps.

SECTION 18 WIRING DIAGRAMS

NOTES

Provides important notes regarding wire codes, shielding, and component identification.

D. C. POWER SECTION

Contains wiring diagrams for the aircraft's direct current power systems.

IGNITION SECTION

Contains wiring diagrams for the aircraft's ignition systems.

ENGINE CONTROL SECTION

Contains wiring diagrams for the engine control systems.

FUEL AND OIL SECTION

Contains wiring diagrams for the aircraft's fuel and oil systems.

ENGINE INSTRUMENTS SECTION

Contains wiring diagrams for engine monitoring instruments.

FLIGHT INSTRUMENTS SECTION

Contains wiring diagrams for flight instruments.

OTHER INSTRUMENTS SECTION

Contains wiring diagrams for miscellaneous aircraft instruments.

HEATING, VENTILATING, AND DE-ICING SECTION

Contains wiring diagrams for heating, ventilating, and de-icing systems.

CONTROL SURFACE SECTION

Contains wiring diagrams for aircraft control surface systems.

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