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CFM CFM56-3 - User Manual

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TRAINING MANUAL
CFM56-ALL
BORESCOPE INSPECTION
SEP 2003
CTC-229 Level 3
TOC

Table of Contents

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Summary

Introduction and Engine Fundamentals

Maintenance Concepts and Inspection Types

Explains on-condition maintenance and scheduled/unscheduled inspections.

CFM56 Engine Characteristics and Components

Details engine types, sections, and systems.

Borescope Inspection Requirements and Tools

Access Limitations, Safety, and Documentation

Covers probe size, temperature limits, safety, and references to AMM/NDTM.

Materials, Equipment, Checks, and Rotation

Lists borescope tools, equipment, checks, and engine rotation methods.

Section-Specific Borescope Inspection Procedures

Fan and Booster Inspection Procedures

Covers fan, booster, and N1 rotor indexing.

High Pressure Compressor (HPC) Inspection Procedures

Covers HPC inspection and N2 rotor indexing.

Combustor Section Inspection

Details inspection of combustor liners and dome.

High Pressure Turbine (HPT) Inspection

Covers inspection of HPT nozzles, blades, and shrouds.

Low Pressure Turbine (LPT) Inspection

Details inspection of LPT blades and defects.

Appendices and Supporting Information

Appendix: Blade Quantities Per Rotor

Reference table of blade counts for engine models.

Service Bulletins for Borescope Inspection

Lists relevant service bulletins.

Reference Illustrations

Visual aids for engine components and inspection points.

Summary

Introduction and Engine Fundamentals

Maintenance Concepts and Inspection Types

Explains on-condition maintenance and scheduled/unscheduled inspections.

CFM56 Engine Characteristics and Components

Details engine types, sections, and systems.

Borescope Inspection Requirements and Tools

Access Limitations, Safety, and Documentation

Covers probe size, temperature limits, safety, and references to AMM/NDTM.

Materials, Equipment, Checks, and Rotation

Lists borescope tools, equipment, checks, and engine rotation methods.

Section-Specific Borescope Inspection Procedures

Fan and Booster Inspection Procedures

Covers fan, booster, and N1 rotor indexing.

High Pressure Compressor (HPC) Inspection Procedures

Covers HPC inspection and N2 rotor indexing.

Combustor Section Inspection

Details inspection of combustor liners and dome.

High Pressure Turbine (HPT) Inspection

Covers inspection of HPT nozzles, blades, and shrouds.

Low Pressure Turbine (LPT) Inspection

Details inspection of LPT blades and defects.

Appendices and Supporting Information

Appendix: Blade Quantities Per Rotor

Reference table of blade counts for engine models.

Service Bulletins for Borescope Inspection

Lists relevant service bulletins.

Reference Illustrations

Visual aids for engine components and inspection points.

CFM CFM56-3 Specifications

General IconGeneral
TypeTurbofan
Fan Diameter60 in (1.52 m)
Number of Stages (Fan)1
Number of Stages (High Pressure Compressor)9
Number of Stages (High Pressure Turbine)1
Number of Stages (Low Pressure Turbine)4
Overall Pressure Ratio27.5:1
ApplicationsBoeing 737-300/-400/-500
Thrust18, 500–23, 500 lbf (82–105 kN)
Turbine Inlet Temperature1, 350 °C (2, 460 °F)

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