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CFM CFM56-5B - User Manual

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TRAINING MANUAL
CFM56-ALL
BORESCOPE INSPECTION
SEP 2003
CTC-229 Level 3
TOC

Table of Contents

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Summary

Introduction to CFM56 Borescope Inspection

On-Condition Maintenance Concept

Explains the CFM56 maintenance concept allowing engines to remain installed until needed.

Scheduled vs. Unscheduled Inspections

Details the two primary types of borescope inspections based on timing and cause.

Requirements for Borescope Inspection

Materials and Equipment for Borescopy

Equipment Checks and Setup

Covers checks for borescope resolution monitor and target for optimal viewing definition.

Inspection of Fan and Booster

N1 Rotor Indexing Procedure

Provides steps to align fan blade No. 1 using the T12 sensor for reference.

Inspection of High Pressure Compressor (HPC)

N2 Rotor Indexing Procedure

Explains how to establish the N2 rotor reference point using blade locks on stage 4.

Inspection of Combustor Section

Single Annular Combustor (SAC) Inspection

Details inspection ports, areas (liners, dome), and probes for SAC.

SAC Dome Area Inspection and Defects

Focuses on inspecting the SAC dome area components and potential defects like cracks and missing material.

SAC Chamber Inspection After Birdstrike;FOD

Outlines procedures for inspecting fuel nozzle tips after birdstrike or FOD events.

Inspection of High Pressure Turbine (HPT)

HPT Overview and Rigid Probe Inspection

Covers HPT nozzle inspection using rigid probes through specific ports.

HPT Flexible Probe Inspection

Details inspecting HPT nozzle segments and shroud using flexible probes and guide tubes.

Inspection of Low Pressure Turbine (LPT)

LPT Overview and Blade Inspection

Introduces LPT long span blades and the inspection process for blade condition.

Summary

Introduction to CFM56 Borescope Inspection

On-Condition Maintenance Concept

Explains the CFM56 maintenance concept allowing engines to remain installed until needed.

Scheduled vs. Unscheduled Inspections

Details the two primary types of borescope inspections based on timing and cause.

Requirements for Borescope Inspection

Materials and Equipment for Borescopy

Equipment Checks and Setup

Covers checks for borescope resolution monitor and target for optimal viewing definition.

Inspection of Fan and Booster

N1 Rotor Indexing Procedure

Provides steps to align fan blade No. 1 using the T12 sensor for reference.

Inspection of High Pressure Compressor (HPC)

N2 Rotor Indexing Procedure

Explains how to establish the N2 rotor reference point using blade locks on stage 4.

Inspection of Combustor Section

Single Annular Combustor (SAC) Inspection

Details inspection ports, areas (liners, dome), and probes for SAC.

SAC Dome Area Inspection and Defects

Focuses on inspecting the SAC dome area components and potential defects like cracks and missing material.

SAC Chamber Inspection After Birdstrike;FOD

Outlines procedures for inspecting fuel nozzle tips after birdstrike or FOD events.

Inspection of High Pressure Turbine (HPT)

HPT Overview and Rigid Probe Inspection

Covers HPT nozzle inspection using rigid probes through specific ports.

HPT Flexible Probe Inspection

Details inspecting HPT nozzle segments and shroud using flexible probes and guide tubes.

Inspection of Low Pressure Turbine (LPT)

LPT Overview and Blade Inspection

Introduces LPT long span blades and the inspection process for blade condition.

CFM CFM56-5B Specifications

General IconGeneral
TypeTurbofan
ApplicationsAirbus A320 family
CombustorAnnular
Overall Pressure Ratio35:1
Compressor9-stage high-pressure axial compressor
Turbine1 HP stage, 4 LP stages

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