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Champion 305 XG
Challenge Champion 305 XG Instructions And Parts Manual
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Instruction Manual
Provided By
http://www.MyBindi
ng.com
http://www.MyBind
ingBlog.com
CHALLENGE
CHAMPION 305
Models X,
XD,
XG
2
Table of Contents
Introduction
3
Table of Contents
4
Safety Precautions
8
Power Lock out Procedure
8
Packing List
9
Specifications
9
Warning Label Definitions
10
Installation & Setup
11
Shipping Damage
11
Uncrating
11
Lifting Instructions
11
Assembly
12
Table out
12
Power Hook-Up
14
Three Phase Hook up
14
Hydraulic Check
14
Watch Setup Voltage
14
Single Phase Hook up
15
Knife Changing
16
Knife Removal
16
Knife Installation
17
False Clamp Plate
18
X Model Operating Instructions
20
Display Panel
20
Using the Machine
20
Main Power Switch
20
In/MM Toggle Switch
21
Making a Cut
21
Jogging Aid
21
Manual Clamping
21
Re-Zeroing the Backgauge
22
Knife down Mode
22
Diagnostics
23
XD Model Operating Instructions
24
Table Light
24
Start up
24
Champion XD Display Panel
26
Send Mode
27
Manual Backgauge Control
27
Soft Keys
27
Arrow Keys
27
Maintenance Mode
28
Language
28
Parameters
28
False Clamp
28
Machine Count
29
Diagnostic
29
Error Code
29
Sensor Data
29
XG Model Operating Instructions
30
Operating Tips
40
Knives
40
Cut Quality
40
Bevel Angle
40
Knife Care
41
Lubrication
42
Hydraulic System
43
Recommended Oils
44
Changing the Oil
44
Alternate Draining Procedure
45
Operator Adjustments
46
Line Lights
46
Bulb Replacements
46
Operator Cleaning
47
Hydraulics
47
Table
47
Console
47
Maintenance Adjustments
49
Squaring the Backgauge
49
Limit Switches
49
Hydraulic up Limit Switch
50
Hydraulic Valve Adjustments
51
Main System Relief Valve
51
Knife down Sequence Valve
51
Clamp Speed Control Damper
52
Check Procedure
52
Clamp Cylinder
53
Clamp Parallel Rod
53
Lead Screw Adjustment Nuts
54
Backgauge Drive Belt Adjustment
54
Knife Bar Gibs
55
Repair and Replacement
56
Fuses
56
Knife Bar Cylinder
56
Pilot Check Valve
57
Troubleshooting
59
Won't Start
59
Cut Buttons Pushed
59
Clamp Not Parallel to Table
59
Noisy and Sluggish Hydraulic System
60
Inaccurate Cutting
60
Backgauge Movement Erratic
60
Drawing of Stock
60
Main Assembly - Front View
61
Main Assembly - Side View
63
Main Assembly - Top View
65
Main Assembly Rear View
67
Power Panel Assembly
79
XD/XG Troubleshooting
97
Description of Error Messages
98
Sensor Data Abbreviations
99
Knife Latch Assembly
100
Bellcrank Assembly
101
Flow Regulator
109
Fuse Charts
110
Paper Deflector
123
Paper Deflector Assembly
123
Other manuals for Challenge Champion 305 XG
Operator's Manual
64 pages
Technical Service And Parts Manual
138 pages
4
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Challenge Champion 305 XG Specifications
General
Brand
Challenge
Model
Champion 305 XG
Category
Paper Cutters
Language
English
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