Challenge CHAMPION 370 TC - User Manual

F.370-C
December 2018
CHAMPION 370 TC
Instruction and Parts Manual
Serial Numbers:
13338 through 15999,
370-C-150000 and up
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
The Challenge Machinery Company provides owner's manuals on its
products solely as a courtesy to its customers. See the information below
before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent,
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company
makes no representation or warranty as to the products, their current condition, or their suitability or fitness
for use in any particular application, which are the sole and independent responsibility of the product
owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it
is the product owner's and user's responsibility to evaluate the suitability and fitness of the
products in their current use and application. The Challenge Machinery Company makes no
representation, warranty or recommendation regarding any modifications which may be required
on non-current or unsupported products. The Challenge Machinery Company assumes no liability
for any modification or alteration to any Challenge product, and any such modification or
alteration to any Challenge product is not authorized by The Challenge Machinery Company. The
availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair. All products should
be used only by qualified and properly trained personnel, following proper safety procedures. All
products should be regularly inspected and maintained, and their condition, application and use should
be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should
perform maintenance, repair and replacement procedures. Attempting these procedures without proper
training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of
parts from their original manufacturer. No parts or product support will be available to repair or maintain
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is
not a listed product), and may not comply with applicable installation or other regulations or requirements
if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician
will connect power to them. Often the cost of updating an older product to comply with current safety
regulations is greater than the value of the product.

Summary

1.0 Introduction

CAUTION SAFETY ALERT!

Crucial safety warnings and instructions for immediate attention during operation.

READ THIS MANUAL BEFORE OPERATING!

Emphasizes the importance of reading the entire manual before operating the machine.

2.0 Safety

2.1 Precautions

General safety guidelines and best practices for safe operation and handling of the machine.

2.2 Power Lockout Procedure

Step-by-step instructions for safely disconnecting power for maintenance or adjustments.

2.3 Warning Label Definitions

Explanation of various warning symbols and labels found on the machine.

3.0 Packing List

Packing List Details

Comprehensive list of all included accessories and parts shipped with the basic machine.

4.0 Specifications

Machine Specifications

Technical details, dimensions, cutting width, clamp opening, and electrical requirements.

5.0 Footprint

Machine Footprint Dimensions

Diagram illustrating the physical dimensions and space requirements of the machine.

6.0 Installation & Setup

6.1 Inspecting Shipment

Procedure for checking the machine for damage and missing items upon receipt.

6.2 Uncrating

Instructions for safely removing the machine and its components from the shipping container.

6.6 Assembly: Standard

Steps for assembling standard table extensions and components.

6.9 Power Hook-Up

Detailed instructions for connecting the machine to the electrical power supply.

7.0 Operation

Operating Instructions

Comprehensive guide on how to operate the paper cutter safely and effectively.

8.0 Maintenance Guide

8.1 Routine Maintenance;Adjustments

Procedures for regular checks, cleaning, and adjustments to maintain machine performance.

8.2 Lubrication

Schedule and locations for lubricating machine parts to ensure smooth operation and longevity.

8.3 Hydraulic System

Information on hydraulic fluid, maintenance schedule, and recommended oil types.

8.8 Hydraulic Valve Adjustments

Steps for adjusting various hydraulic valves to ensure proper system operation.

9.0 Troubleshooting

Troubleshooting Common Issues

Guide to diagnosing and resolving common operational problems and errors.

10.0 MAIN ASSEMBLIES

10.1 Main Assembly - Front view

Diagram showing the components and layout of the machine's front assembly.

10.5 Main Assembly - Clamp

Detailed illustration of the clamp mechanism and its constituent parts.

10.6 Main Assembly - Knife

Detailed illustration of the knife mechanism and its constituent parts.

11.0 ELECTRICAL AND SCHEMATICS

11.1 Power Panel Assembly - 208;230 V 3 ph w;Fuses

Diagram of the power panel assembly for 208/230V 3-phase machines with fuses.

11.4 Basic Machine Schematic - TC, Standard Cut and Fuses

Electrical schematic for TC models with standard cut and fuse protection.

12.0 Hydraulics

12.1 Hydraulic Manifold Assembly

Diagram and parts list for the hydraulic manifold assembly.

12.3 Hydraulic Pressure Switch Assembly

Diagram and parts for the hydraulic pressure switch assembly.

13.0 SUB-ASSEMBLIES

13.4 Knife Latch Assembly

Diagram and parts list for the knife latch sub-assembly.

13.7 Controls Asm. - Cut Switch;Main Disconnect

Diagram and parts for the cut switch and main disconnect control assembly.

13.15 Jogging Aid Construction Guide

Instructions for constructing a jogging aid accessory for the machine.

14.0 Safety System Tests

Safety System Tests

Procedures for performing regular tests on the machine's safety systems.

Challenge CHAMPION 370 TC Specifications

General

Brand	Challenge
Model	CHAMPION 370 TC
Category	Paper Cutters
Language	English