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Challenge Titan 265 - User Manual

Challenge Titan 265
88 pages
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CHALLENGE
TITAN 265
PAPER CUTTER
Instruction Manual
Serial Numbers 001314 & Up

Table of Contents

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Summary

1.0 Introduction

2.0 Safety

2.1 Precautions

General safety guidelines for operating the paper cutter.

2.2 Power Lockout Procedure

Steps to safely disconnect power for maintenance or adjustments.

2.3 Warning Label Definitions

Explains the meaning of various safety warning symbols used on the machine.

3.0 Packing List

4.0 Specifications

5.0 Installation & Setup

5.1 Inspecting Shipment

Procedures for checking the machine for damage upon arrival.

5.2 Uncrating

Steps for safely removing the paper cutter from its shipping skid.

5.3 Cleaning

Instructions for initial cleaning of the machine after unpacking.

5.4 Fitting Through Narrow Door

Guidance on maneuvering the cutter through tight openings.

5.5 Removing the table

Detailed steps for detaching the main table from the machine.

5.6 Removing the Foot Treadle

Instructions on how to detach the foot-operated treadle.

5.7 Removing the Front Guard

Steps for removing the safety front guard if equipped.

5.8 Reattaching the Table

Procedure for re-mounting the main table after removal.

5.9 Installing Extension Tables

How to attach optional side or extension tables to the machine.

5.10 Hydraulic System Check

How to check and maintain the hydraulic fluid level and system.

5.11 Optional False Clamp Plate

Information on installing an optional plate to prevent paper marking.

5.12 Power Hook-Up

Instructions for connecting the machine to the electrical power supply.

5.13 Line Light

How to adjust and maintain the laser line light guide for accurate cuts.

6.0 Operation

6.1 Power - Main Switch

How to turn the machine on and off using the main power switch.

6.2 Start Up

Initial steps and display messages upon powering on the machine.

6.3 Making a Cut (Using Two-hand cut buttons)

Procedure for performing cuts using the two-hand safety buttons.

6.4 Making a Cut (Using Front guard)

How to make cuts when the safety front guard is closed.

6.5 Jogging Aid

Using the jogging aid tool for safe paper loading and alignment.

6.6 Knife Change Alarm and Lubrication Alarm

Explains machine reminders for knife replacement and lubrication.

6.7 Manual Clamping (Using the Foot Treadle)

How to manually clamp paper using the foot treadle.

6.8 Display Panel

Overview of the machine's control panel and display interface.

6.9 Definition of Keys

Explains the function of various keys on the control console.

6.9.1 Variable Speed Pinpoint Backgauge Control

Details on manually positioning the backgauge using the speed control.

6.9.2 IN;MM Key

Function of the key to switch between inch and millimeter measurements.

6.9.3 Send Key

How to use the Send key to position the backgauge.

6.9.4 Push-Out Key

How the Push-Out key aids in paper removal.

6.9.5 Clear Key

Function of the Clear key for error messages and entries.

6.9.6 Enter Key

Use of the Enter key for selections and data processing.

6.9.7 Priority Add (X;Y) Key

How to enter fractions with whole numbers using the Priority Add key.

6.9.8 Soft-Keys

Explanation of the function of the A, B, C, D soft-keys.

6.9.9 Arrow Keys

Usage of arrow keys for navigation and adjustments on the screen.

6.9.10 Contrast Control

How to adjust the display contrast using the control knob.

6.10 Manual Backgauge Control

Methods for manually moving the backgauge.

6.10.1 Backgauge Glide Control

Using the glide control for manual backgauge movement.

6.10.2 Backlash Indicator

Understanding the backlash indicator for accurate cuts.

6.11 Send Mode

The primary screen for positioning the backgauge and entering values.

6.11.1 Entering Math

Performing mathematical calculations within the send mode.

6.11.2 Entering Fractions

Specific method for entering fractions in calculations.

6.12 Maintenance Mode

Accessing settings and modifications for machine functions.

6.12.1 Knife Adjust

Procedure for adjusting or changing the cutting knife.

6.12.2 Parameters

Adjusting various machine parameters.

6.12.2.1 False Clamp

Setting the false clamp plate option ON or OFF.

6.12.2.2 Time-out

Configuring the idle time before display and lights turn off.

6.12.2.3 Push-out

Enabling or disabling the automatic push-out feature.

6.12.2.4 Accuracy Adjust

Adjusting backgauge accuracy based on actual measurements.

6.12.2.5 Knife Count

Managing knife change and lubrication alarms.

6.12.2.6 Machine count

Displaying the total number of cuts made by the machine.

6.12.3 Diagnostic

Tools for diagnosing machine malfunctions.

6.12.3.1 Error Code

Recalling the last five error messages for troubleshooting.

6.12.3.2 Sensor Data

Viewing the status of machine inputs and outputs for diagnostics.

6.12.3.3 Clear Memory

Resetting machine memory, which erases cut positions.

6.12.3.4 Electric Clamp

Turning the electric clamp pressure control on or off.

6.12.3.5 Clamp Adjust

Adjusting the electric clamp function pressure.

6.12.4 Language

Selecting the display language for machine messages.

6.13 Job Mode

Programming and managing cutting jobs and sequences.

6.13.1 Lock;Unlocking a Job

Securing or releasing programmed jobs from editing.

6.13.2 Copying a Job

Duplicating existing programmed cutting jobs.

6.13.3 Erasing a Job

Deleting programmed cutting jobs.

6.13.4 Creating a New Job

Steps to create and name a new cutting job sequence.

6.13.4.1 Entering Send Values

Inputting specific cutting dimensions or positions into a job.

6.13.4.2 Cut and Record

Recording cuts automatically to create job sequences.

6.13.4.3 Channel Linking

Combining multiple jobs to extend the number of cuts.

6.13.5 Editing an Existing Job

Modifying the name or send values of a previously created job.

6.13.5.1 Editing the Job Name

Changing the name assigned to a programmed job.

6.13.5.2 Editing Send Values

Modifying the cut dimensions within an existing job.

6.13.5.3 Inserting Send Values

Adding new send values into a job sequence.

6.13.5.4 Erasing Send Values

Removing specific send values from a job.

6.13.6 Running a Programmed Job

Executing a pre-programmed sequence of cuts.

6.13.7 Exiting a Job

How to exit the current job mode and return to other screens.

6.14 An Example Job

A step-by-step guide to programming a simple cutting job.

6.15 Operating Tips

Practical advice for optimizing cutting performance and machine care.

6.16 Note to Dealer

Information relevant for dealers regarding machine setup.

6.16.1 Entering the Dealer Name and Phone Number

How to input dealer contact information for alarms.

7.0 Knife Installation;Changing

7.1 Knife Removal

Detailed steps for safely removing the cutting knife.

7.2 Knife Installation

Step-by-step instructions for installing a new or re-sharpened knife.

7.3 Knife Care Tips

Advice on maintaining knife sharpness and longevity.

7.3.1 Knife Blade Life

Factors affecting knife blade life and indicators for sharpening.

7.3.2 Cutting Stick

Information on rotating and maintaining the cutting stick.

7.3.3 Bevel Angle

Recommended bevel angles for knife blades.

7.3.4 Helpful Suggestions

Tips for shops with multiple sets of knives.

7.3.5 Knife Care

Precautions for handling, storing, and cleaning knives.

8.0 Maintenance Guide

8.1 Troubleshooting

Common problems and their potential causes and solutions.

8.2 Description of Error Messages

Explains various error messages displayed by the machine.

8.3 Sensor Data Abbreviations

Lists and defines abbreviations for sensor inputs and outputs.

8.4 Routine Maintenance

Recommended schedule for cleaning and basic upkeep.

8.4.1 Weekly

Weekly maintenance tasks for cleaning and hardware checks.

8.4.2 Monthly

Monthly maintenance tasks like switch adjustments.

8.4.3 Yearly

Yearly maintenance tasks, including hydraulic fluid changes.

8.5 Checking;Changing the Hydraulic Fluid

Procedures for checking and changing the hydraulic fluid.

8.5.1 Recommended Hydraulic Oils

List of recommended hydraulic oils and their equivalents.

8.6 Oil and Grease

Locations and types of oil and grease for lubrication.

8.7 Adjustments

Procedures for various machine adjustments.

8.7.1 Backgauge Gib Adjustments

Adjusting gib screws to ensure proper backgauge alignment.

8.7.2 Squaring the Backgauge

How to square the backgauge for accurate cuts.

8.7.3 Clamp Height and Level Adjustment

Adjusting the clamp height and ensuring it is level.

8.7.4 Proximity Switches

Checking and adjusting proximity switches for knife and clamp position.

8.7.4.1 Knife Down Proximity Switch (Knfdwn)

Adjusting the switch that detects knife down position.

8.7.4.2 Clamp Up Proximity Switch (Clamp-Up)

Adjusting the switch for clamp up position detection.

8.7.4.3 Knife Up Proximity Switch (Knfup)

Adjusting the switch that detects knife up position.

8.7.4.4 Hydraulic Clamp Up Proximity Switch (Hydup)

Adjusting the switch for hydraulic clamp up position.

8.7.5 Hydraulic Adjustments

Adjusting pressure settings for various hydraulic functions.

8.8 Cleaning

Procedures for cleaning hydraulic, table, console, and exterior parts.

9.0 Parts List & Sequence of Operations

9.1 Main Assembly - Front View

Diagram showing the front view of the main machine assembly with part callouts.

9.2 Main Assembly - Side View

Diagram showing the side view of the main machine assembly with part callouts.

9.3 Main Assembly - Rear View

Diagram showing the rear view of the main machine assembly with part callouts.

9.4 Main Assembly - Table View

Diagram showing the table area of the main assembly with part callouts.

9.5 Main Assembly - Parts List

Comprehensive list of all parts used in the main assembly.

9.6 Main Assembly - Cut Buttons

Diagram and parts for the cut button assembly.

9.7 Main Assembly - Front Shield

Diagram and parts for the front shield assembly.

9.8 Electrical Panel Assembly

Diagram and components of the machine's electrical panel.

9.9 Hydraulic Sequence of Operation

Explains the operational sequence of the hydraulic system.

9.10 Hydraulic Power Unit Assembly

Diagram of the hydraulic power unit and its components.

9.11 Manifold Assembly

Diagram of the hydraulic manifold assembly and its parts.

9.12 Hydraulic Schematic

Schematic diagram of the machine's hydraulic system.

9.13 Manifold Sub-Plate Assembly

Diagram of the manifold sub-plate assembly.

9.14 Sequence;Check Valve Assembly

Diagram of the sequence/check valve assembly.

9.15 Basic Machine Schematic

Overall schematic diagram of the machine's electrical system.

9.16 Electrical Sequence of Operation

Step-by-step electrical operation sequence.

9.17 Cut Button Assembly

Diagram and parts for the cut button and interlock switches.

9.18 Control Console Assembly

Diagram and parts for the control console.

9.19 Control P.C. Assembly

Diagram of the main control printed circuit board assembly.

9.20 Power Panel Label

Diagram of the power panel labeling and fuse layout.

9.21 Fuse Value and Function

Table detailing fuse locations, values, and functions.

9.22 Knife Latch Assembly

Diagram and parts for the knife latch mechanism.

9.23 Line Light Assembly

Diagram and parts for the line light assembly.

10.0 Safety Systems Test

Challenge Titan 265 Specifications

General IconGeneral
BrandChallenge
ModelTitan 265
CategoryPaper Cutters
LanguageEnglish

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