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Challenge Model 20 Power Clamp - User Manual

Challenge Model 20 Power Clamp
64 pages
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The
Challenge Machinery Company provides owner's
manuals on its products solely as a courtesy to its customers.
See the information below before using this manual.
These manuals are for reference only. These manuals include products which are non-
current, unsupported or no longer produced by The Challenge Machinery Company, and are
provided solely as an accomodation to our customers. By providing these manuals, The
Challenge Machinery Company makes no representation or warranty as to the products,
their current condition, or their suitability or fitness for use in any particular application, which
are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations,
and it is the product owner's and user's responsibility to evaluate the suitability and fitness of
the products in their current use and application. The Challenge Machinery Company makes
no representation, warranty or recommendation regarding any modifications which may be
required on non-current or unsupported products. The Challenge Machinery Company
assumes no liability for any modification or alteration to any Challenge product, and any such
modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company. The availability of these manuals is solely for the purpose of providing
reference information for the products.
This
manual
may not be
complete
in all aspects of
product
maintenance
and
repair.
All
products should be used only by qualified and properly trained personnel, following proper
safety procedures. All products should be regularly inspected and maintained, and their condition,
application and use should be periodically evaluated by qualified personnel. Only qualified and
properly trained technicians should perform maintenance,
repair
and replacement
procedures. Attempting
t
hese procedures without proper training
may
cause
machine
damage or
operator
injury!
Products
may be
unsupported by The Challenge Machinery Company
due to age or the
unavailability
of parts from their
original manufacturer.
No parts or
product support
will be
available
to repair or
maintain unsupported
products.
Older
products
may not be UL
listed (if
the product does not have a UL label it is not a listed product), and may not comply with
applicable installation or other regulations or requirements if
relocated
to a new
facility.
Many
municipalities require
a
product
to be UL
listed
before
an
electrician
will
connect
power
to them. Often the cost of updating an older product to comply with current safety regulations is
greater than the value of the product.

Table of Contents

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Summary

Introduction

Warranty Information

Details on warranty registration and requirements for machine warranty.

Specifications

Safety and Precautions

Power Lock-Out Procedure

Procedure to safely disconnect power for maintenance and adjustments.

Warning Label Definitions

Explains the meaning of various safety symbols and labels on the machine.

Operating Controls and Tips

Keyswitch, Cut Buttons, and Backgauge

Identifies and explains core operating controls.

Knife Tips and Care

Information on knife blade life, sharpening, bevel angles, and proper knife handling.

Installation and Setup

Uncrating and Moving

Steps for safely uncrating, moving, and preparing the machine.

Knife Installation

Procedures for safe removal and installation of the cutter knife.

Troubleshooting and Maintenance

Troubleshooting Common Issues

Lists common problems and their solutions.

Hydraulic Fluid and Lubrication

Guidance on checking and maintaining hydraulic fluid and lubrication points.

Adjustments

Backgauge Adjustments

Covers gibs, squaring, and leadscrew collar.

Hydraulic Valve Adjustments

Detailed instructions for adjusting hydraulic system pressures.

Machine Assemblies and Schematics

Main Assembly Views

Covers Front, Side, and Table views of the machine.

Power Panel Assembly and Schematics

Diagram and parts list for power panels and electrical schematics.

Hydraulic Unit Assembly and Manifolds

Exploded view and parts list for hydraulic components.

Options and Accessories

English;Metric Conversion Option

Instructions for installing and operating the English/Metric conversion kit.

Line Light Kit Installation

Step-by-step guide for installing the optional line light kit.

Model Information

Model 20 Floor Plan

Visual representation of the machine's dimensions and overall layout.

Challenge Model 20 Power Clamp Specifications

General IconGeneral
BrandChallenge
ModelModel 20 Power Clamp
CategoryPaper Cutters
LanguageEnglish

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