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Champion Power Equipment PORTABLE GENERATOR User Manual

Champion Power Equipment PORTABLE GENERATOR
30 pages
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10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
www.championpowerequipment.com
4000 Peak Watts / 3500 Running Watts
PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
Owner’s Manual and Operating Instructions
46516
Rev 46516-20100426

Questions and Answers:

Champion Power Equipment PORTABLE GENERATOR Specifications

General IconGeneral
BrandChampion Power Equipment
ModelPORTABLE GENERATOR
CategoryPortable Generator
LanguageEnglish

Summary

Champion 4000 Peak Watts / 3500 Running Watts Portable Generator Owner's Manual

Introduction

Portable Power Generator

This unit is a gasoline engine-driven AC generator for lighting, appliances, and tools.

Accessories

Information on accessories for the generator is available on the website.

This Booklet

The manual's accuracy is ensured, but changes may occur without notice.

Manual Conventions and Safety Symbols

Danger Symbol Definition

Defines the DANGER symbol indicating an imminently hazardous situation.

Warning Symbol Definition

Defines the WARNING symbol indicating a potentially hazardous situation.

Caution Symbol Definition

Defines the CAUTION symbol indicating a potentially hazardous situation.

Note Symbol Definition

Defines the NOTE symbol for additional information or assistance.

Safety Rules and Warnings

General Safety Warnings

Read manual before operating; engine exhaust contains chemicals known to cause harm.

Carbon Monoxide Danger

Generator exhaust contains CO, a colorless, odorless poison gas that can kill.

Rotating Parts Hazard

Rotating parts can cause entanglement, amputation, or severe laceration.

Electrical Shock Hazard

Generator produces powerful voltage; avoid touching wires or using damaged cords.

Safety Rules and Warnings

Fuel Hazards and Fire Prevention

Fuel is flammable; keep away from ignition sources, do not smoke.

Starter Cord Safety

Avoid rapid retraction of starter cord to prevent injury.

Generator Overload and Misuse

Do not overload, ensure proper connections, avoid misuse.

Controls and Features

Generator Components Overview

Identifies key parts like Fuel Tank, Fuel Valve, Choke, Air Cleaner, Recoil Starter, Oil Sensor.

Controls and Features

Power Panel Components

Details ignition switch, circuit breakers, voltmeter, and power outlets.

Controls and Features

Parts Included in Kit

Lists all parts included with the generator, such as wheel kit, spark arrester, etc.

Assembly Instructions

Prepare Generator for Assembly

Remove generator from carton and place on a solid surface.

Install Wheel Kit and Support Leg

Step-by-step guide for attaching wheels and support leg.

Attach Generator Handle

Instructions for mounting the generator handle securely.

Assembly Instructions

Install Spark Arrester

Instructions for installing the spark arrester screen to the muffler.

Add Engine Oil

Guide for filling the engine with the correct type and amount of oil.

Assembly Instructions

Add Fuel to Generator

Instructions for adding clean, fresh, unleaded gasoline safely.

Generator Grounding Procedure

How to properly connect the generator to ground for safety.

Generator Operation

Generator Placement Guidelines

Recommended location for ventilation, clearance, and safety.

Surge Protection for Electronics

Tips to protect sensitive electronics from voltage fluctuations.

Starting the Engine Procedure

Step-by-step guide for starting the generator engine.

Generator Operation

Connecting Electrical Loads Safely

How to connect appliances and avoid overloading.

Stopping the Engine Safely

Procedure for safely shutting down the generator.

Power Management and Capacity

Calculating power needs and managing load to prevent overload.

Generator Operation

Wattage Reference Chart

Approximate wattage requirements for various common appliances.

Maintenance Procedures

Engine Oil Change

Detailed steps for changing the engine oil.

Spark Plug Maintenance

Instructions for inspecting, cleaning, and replacing the spark plug.

Air Filter Cleaning

Steps to clean and re-oil the air filter element.

Maintenance Procedures

Spark Arrester Maintenance

Cleaning and inspecting the spark arrester.

General Cleaning Instructions

How to clean the exterior surfaces of the generator.

Maintenance Schedule Summary

Overview of recommended service intervals for maintenance tasks.

Storage Guidelines

Engine Storage Preparation

Steps for preparing the engine for storage, including fuel and oil.

Generator Storage Location

Recommendations for storing the generator unit properly.

Product Specifications

Engine and Generator Specifications

Details engine size, generator output, phase, frequency, and dimensions.

Fuel and Oil Specifications

Type of fuel and oil capacity required for the generator.

Spark Plug and Valve Clearance

Recommended spark plugs and valve clearance specifications.

Product Specifications

Parts Diagram

Visual representation of generator parts with numbered labels.

Product Specifications

Detailed Parts List

Comprehensive list of all parts with part numbers, descriptions, and quantities.

Product Specifications

Detailed Parts List

Continuation of the comprehensive parts list.

Product Specifications

Wiring Diagram

Electrical schematic showing connections for generator components.

Troubleshooting Guide

Generator Will Not Start or Runs Roughly

Common issues and solutions for starting problems.

Generator Shuts Down or Overheats

Troubleshooting steps for operational shutdowns and overheating.

No AC Output or Tripped Breakers

Solutions for lack of AC power and repeated circuit breaker trips.

Warranty Information

Warranty Qualifications and Registration

Conditions for qualifying for warranty and proof of purchase.

Repair and Replacement Terms

Details on warranty coverage, repairs, and replacements.

Warranty Exclusions and Limitations

Covers items not included, wear and tear, and liability limits.

Contact Information for Support

Addresses and phone numbers for customer and technical service.

Warranty Information

Emission Control System Warranty Overview

Explains EPA regulations and warranty for emission control components.

Owner's Warranty Responsibilities

Owner's duties regarding maintenance and proper use.

Warranty Information

Emission Control Warranty Provisions

Specific terms and interpretations for emission-related parts warranty.

Warranty Information

Emission-Related Parts Covered

Lists specific parts included under the emission warranty.

Obtaining Warranty Service

Procedures and contacts for getting warranty service.

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