Champion 201033 - User Manual

OPERATOR'S MANUAL
MODEL #201033
6000W PORTABLE GENERATOR
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2018 (Safety and Performance of
Portable Generators).
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
RE V 20201119

Summary

Carbon Monoxide Safety

Read Operators Manual First

Emphasizes reading the manual before operating the generator.

Recognize Carbon Monoxide Symptoms

Lists common symptoms of carbon monoxide poisoning.

Use Carbon Monoxide Detectors

Advises using carbon monoxide detectors for safety.

Safe Generator Placement

Specifies safe placement of the generator away from buildings.

Respond to Symptoms Immediately

Instructs to leave the area immediately if experiencing symptoms.

Direct Exhaust Away from People

Directs exhaust fumes away from people and buildings.

Understanding Safety Definitions

DANGER Hazard Warning

Defines the DANGER signal word and its implications.

WARNING Hazard Warning

Defines the WARNING signal word and its implications.

CAUTION Hazard Warning

Defines the CAUTION signal word and its implications.

NOTICE Information Alert

Defines the NOTICE signal word and its implications.

Important Safety Instructions

Carbon Monoxide Hazards and Operation

Details hazards of carbon monoxide from generator exhaust and safe operation.

Fire Prevention Measures

Instructions on preventing fires, including clearance from vegetation.

Rotating Parts Safety Precautions

Precautions regarding entanglement with moving parts.

Electrical Hazard Warnings

Warnings about powerful voltage, bare wires, and wet conditions.

Life Support Equipment Restriction

Prohibits using the generator for medical life support devices.

Generator Operation Safety Guidelines

Spark Plug and Recoil Cord Safety

Precautions for handling spark plug wires and the recoil starter.

Hot Surfaces and Clearance Warnings

Advises caution with hot surfaces and maintaining clearance.

Load Limits and Modification Warnings

Warns against overloading, tampering, or modifying the generator.

Generator Usage Environment Conditions

Specifies conditions for generator use like level surface and avoiding moisture.

CO Shield System Tampering Warning

Warns against tampering with the CO Shield system.

Fuel Safety Procedures

Gasoline Flammability and Explosivity

Details hazards of gasoline and its vapors being flammable and explosive.

Safe Fueling and Handling Practices

Provides guidelines for adding or removing gasoline safely.

Pre-Start Fuel System Checks

Lists checks related to fuel system before starting the engine.

Fuel Handling During Operation

Instructions on fuel handling during generator operation.

Fuel Storage Safety Precautions

Safety measures for storing fuel and the generator.

Safety and Dataplate Label Identification

Safety Symbols and CO Danger Label

Explains safety symbols and the CO Danger label on the generator.

CO Shield Automatic Shutoff Label

Describes the CO Shield automatic shutoff action label.

Fuel Specification Label

Identifies the label related to fuel specifications.

Hot Surface Warning Label

Highlights the warning label for hot surfaces.

Generator Dataplate Information

Details the information found on the generator's dataplate.

Understanding Safety Symbols

Manual Read Symbol

Symbol indicating the need to read the operator's manual.

Clearance Required Symbol

Symbol indicating required clearance from combustible objects.

Grounding Requirement Symbol

Symbol related to grounding requirements.

Electric Shock Hazard Symbol

Symbol warning about electric shock hazards.

Fire and Explosion Hazard Symbol

Symbol warning about fire and explosion risks from fuel.

Hot Surface Caution Symbol

Symbol indicating hot surfaces to avoid.

Ignition Source Warning Symbol

Symbol warning about ignition sources and fuel.

Wet Conditions Operation Alert

Symbol warning about operating in wet conditions.

Operation Symbol Guide

Power and Status Symbols

Symbols for On, Stop/Off, Circuit Breaker Reset, CO Warning, CO Shield Fault.

Electrical Measurement Symbols

Symbols for Hertz, Volts, Run time, and Total Run Time.

Fuel and Grounding Symbols

Symbols for Locking Receptacle, Fuel Valve, Fuel Tank status, and Ground Terminal.

Quick Start Label Symbols

Engine Starting and Stopping Procedures

Engine Starting Steps

Step-by-step guide for starting the generator engine.

Engine Stopping Steps

Steps to safely shut down the generator engine.

Generator Controls and Features

Generator External Components

Identifies key external components of the generator.

Fuel Level and Tank Information

Details the fuel level indicator and tank capacity.

Engine Start Controls

Explains the function of the choke and fuel valve controls.

Air Intake and Starting System

Describes the air filter and manual engine starter.

Mobility and Grounding Components

Covers components for mobility, stability, and grounding.

Transport Handle and Control Panel

Describes the handle for moving and the main control panel.

Control Panel Overview

Engine Switch and Intelligauge Meter

Explains the engine start/stop switch and the digital display meter.

Circuit Breaker Protection

Describes the circuit breakers for overload protection.

Electrical Receptacle Details

Details the specifications of the available AC power outlets.

Intelligauge Digital Meter Functionality

Intelligauge Mode Display

Explains the four modes of the digital meter display.

Voltage and Frequency Readings

Shows how voltage and frequency are displayed on the Intelligauge.

Run Time Tracking

Details the display for current and total run time.

Included Parts and Tools

Generator Accessories List

Lists accessories like engine oil and oil funnel.

Wheel Kit Assembly Components

Details components for assembling the wheels.

Engine Mounts and Hardware

Lists engine mounts and hardware for assembly.

Required Tools for Assembly

Lists tools needed for assembly and maintenance.

Generator Assembly Instructions

Generator Unpacking Guide

Steps for safely unpacking the generator from its carton.

Wheel Kit Installation

Guide for attaching the wheels to the generator unit.

Support Leg Installation

Instructions for attaching the generator's support leg.

Engine Oil Filling Procedure

Procedure for filling the engine with the correct type and amount of oil.

Adding Fuel to the Generator

Fuel Requirements and Safety

Specifies fuel requirements and safety precautions for gasoline.

Fueling Process Steps

Step-by-step instructions for adding fuel to the tank.

Initial Break-in and Oil Changes

Guidance on initial break-in and subsequent oil changes.

Generator Grounding and Neutral System

Proper Generator Grounding

Explains the necessity and method of grounding the generator.

Neutral Floating Configuration

Describes the neutral floating configuration of the generator.

Generator Operation Overview

CO Shield System Functionality

Explains the CO Shield technology and its auto-shutoff function.

CO Shield System Indicators

Describes the LED indicators for CO Shield shutoff and faults.

CO Shield Response and Restart

Instructions for responding to a CO Shield shutoff event.

Generator Placement and Protection

Prohibited Indoor Operation

Strictly prohibits operating the generator inside any building.

Safe Outdoor Placement Guidelines

Specifies safe outdoor locations and clearance requirements.

Wet Weather Operation Precautions

Advises on precautions when operating in rain or damp conditions.

Surge Protection for Electronics

Protecting Sensitive Equipment

Recommends using surge suppressors for electronic devices.

Starting the Generator Engine

Pre-Start Generator Checks

Ensures generator is on a flat surface and loads are disconnected.

Fuel Valve Engagement

Instructs to turn the fuel valve to the 'ON' position.

Starting the Generator Engine

Engine Switch and Choke Operation

Details the engine switch and choke lever adjustments for starting.

Recoil Cord Starting Technique

Explains the proper method for pulling the recoil cord to start.

Choke Adjustment by Temperature

Provides guidance on choke use based on ambient temperature.

Connecting Electrical Loads

Engine Warm-up Procedure

Advises allowing the engine to warm up before connecting loads.

Connecting Electrical Devices

Steps for plugging in and turning on electrical devices.

Generator Load Management

Calculating Required Wattage

Guides on calculating running and starting watts for devices.

Power Calculation Formula

Provides the formula to convert volts and amps to watts.

Load Connection Sequence

Recommends a specific sequence for adding electrical loads.

Ground Fault Circuit Interrupter (GFCI)

GFCI Receptacle Functionality

Explains how GFCI receptacles protect against ground faults.

GFCI Monthly Test Procedure

Details the monthly test procedure for GFCI receptacles.

Engine Stopping Procedure

Disconnect Electrical Loads First

Instructs to turn off and unplug all electrical loads before stopping.

Engine Switch and Fuel Valve Shutdown

Details turning off the engine switch and fuel valve.

Moving the Generator Safely

Safe Handling and Lifting Precautions

Warns against lifting with the handle or tilting sideways.

Generator Transport Procedure

Step-by-step guide for tilting and rolling the generator.

High Altitude Operation Considerations

Altitude Effects on Performance

Explains how altitude affects engine power and emissions.

High Altitude Carburetor Jet Information

Information on obtaining and using a high altitude carburetor main jet.

Generator Cleaning Procedures

Warning Against Direct Water Spray

Caution against spraying the generator directly with water.

Generator Cleaning Steps

Steps for cleaning generator surfaces using a damp cloth and brush.

Engine Oil Change Procedure

Engine Oil Draining Steps

Steps for removing the old engine oil.

Engine Oil Filling and Level Check

Instructions for adding new engine oil and checking the level.

Spark Plug Maintenance

Spark Plug Removal and Inspection

Instructions for removing and inspecting the spark plug.

Spark Plug Gap Adjustment

Guidance on setting the correct spark plug gap.

Air Filter Cleaning

Air Filter Maintenance Steps

Steps for removing, washing, and re-oiling the foam air filter element.

Spark Arrestor Cleaning

Spark Arrestor Cleaning Process

Procedure for cleaning carbon deposits from the spark arrestor screen.

Governor Adjustment and Warnings

Governor Tampering Prohibition

Warns against tampering with the factory-set governor.

Generator Maintenance Schedule

Recommended Service Intervals

Outlines recommended maintenance tasks based on operating hours.

Generator Storage Guidelines

Short Term Storage Procedures

Instructions for storing the generator for up to 30 days.

Mid Term Storage Procedures

Guidelines for storing the generator for 30 days to 1 year.

Generator Storage Guidelines

Long Term Storage Procedures

Procedures for storing the generator for over one year.

Removing Generator from Storage

Steps to prepare the generator after a period of storage.

Generator Specifications

Generator Model and Output Specs

Lists technical details of the generator model.

Engine Model and Displacement

Details engine model, displacement, and type.

Spark Plug and Valve Clearances

Provides gap and clearance specifications for spark plug and valves.

Engine Oil Type and Capacity

Details recommended oil type and capacity.

Fuel Type and Capacity Specifications

Outlines fuel requirements including octane and ethanol content.

Operating Temperature Ranges

Specifies operating temperature ranges for the generator.

Troubleshooting Engine Start Issues

Engine Will Not Start Causes

Identifies causes and solutions for engine starting failures.

Engine Runs Roughly Causes

Addresses issues causing rough engine operation.

Engine Shutdown Causes

Solutions for generator shutdown issues, including CO Shield.

Engine Immediate Shutdown Causes

Troubleshoots immediate engine shutdowns.

CO Shield LED Indicator Problems

Diagnoses problems related to CO Shield LED blinking patterns.

Troubleshooting Generator Performance

Power Output and Overheating

Solutions for low power output or generator overheating.

No AC Output Troubleshooting

Diagnoses why the generator produces no AC output.

Engine Speed Fluctuation

Addresses causes for inconsistent engine speed or stalling.

Repeated Circuit Breaker Trips

Solutions for circuit breakers tripping repeatedly.

Warranty Information and Exclusions

Warranty Registration and Eligibility

Details requirements for product registration and warranty eligibility.

Repair and Replacement Process

Outlines the process and terms for product repair or replacement.

Service Request and Return Guidelines

Instructions on how to handle service requests and returns.

Warranty Coverage Limitations

Lists items and conditions not covered by the warranty.

Contacting Champion Power Equipment

Provides contact details for customer and technical support.

Emission Control System Warranty Overview

Warranty Rights and Owner Obligations

Explains the rights and responsibilities of owners regarding emissions warranty.

Manufacturer Emissions Warranty Coverage

Details the duration and coverage of the emissions control system warranty.

Owner Responsibilities for Emissions System

Outlines owner's duties for maintaining the emissions control system.

Emission Control System Warranty Details

ECS Warranty Applicability and Period

Defines the scope and period of the ECS warranty coverage.

General Emissions Compliance Warranty

Covers compliance with EPA/CARB standards and defect freedom.

Emission-Related Parts Warranty Interpretation

Explains how warranty applies to parts requiring maintenance.

Emission-Related Parts Coverage

Covered Systems and Parts

Lists systems and parts covered under the emissions warranty.

Obtaining Emissions Warranty Service

Provides instructions on how to get warranty service for emission-related issues.

Champion 201033 Specifications

General

Model	201033
Type	Portable Generator
Fuel Type	Gasoline
Engine Type	4-stroke OHV
Starting System	Recoil
Noise Level	68 dBA
AC Output	120V
DC Output	12V
Dimensions (L x W x H)	23.2 x 17.3 x 20.1 inches