Char-Broil Quickset 463666508 User Manual (English)

Questions and Answers:

T
Travis ClarkJul 29, 2025
Why does my Char-Broil Quickset 463666508 have a low flame?
- J
  Jenna HowellJul 29, 2025
  A low flame or drop in gas flow in your Char-Broil Grill could be due to several reasons: being out of gas, the excess flow valve being tripped, or a vapor lock at the coupling nut/LP cylinder connection. First, check if there is gas in the LP cylinder. If that's not the issue, turn off the control and tank knobs, wait 30 seconds, then turn the tank knob on slowly before lighting the grill. If the flames are still low, turn off the knobs and disconnect the regulator, then reconnect it, turn the tank knob on slowly, and light the grill.
M
Molly CarsonAug 3, 2025
What to do if flames blow out on my Char-Broil Quickset 463666508?
- A
  Amber SimsAug 3, 2025
  If the flames on your Char-Broil Grill are blowing out, it could be due to high or gusting winds, low LP gas, or a tripped excess flow valve. To address this, turn the front of the grill to face the wind or increase the flame height. If that doesn't work, refill the LP cylinder. For issues with the excess flow valve, refer to the information about a sudden drop in gas flow.
A
Alyssa MooneyAug 6, 2025
How to fix Char-Broil Grill ignitor not working?
- W
  William SantiagoAug 7, 2025
  If the burner(s) on your Char-Broil Grill won't light using the ignitor, it could be due to a few reasons related to the ignitor itself. If it is a piezo push-button ignitor, the push-button may be sticking at the bottom. If it is a rotary ignitor, the knob may be rotating without clicking. It's also possible that sparking is occurring between the ignitor and electrode. To resolve this, you can try replacing the ignitor or the knob. Also, inspect the wire insulation and its connection, replacing the wires if the insulation is broken.
J
Jasmin MorganAug 11, 2025
Why is my Char-Broil Quickset 463666508 Grill flaring up?
- J
  Joshua WadeAug 11, 2025
  Flare-ups on your Char-Broil Grill can happen due to grease buildup, excessive fat in the meat, or too high of a cooking temperature. To resolve this, clean the burners and the inside of the grill, trim fat from the meat before grilling, and adjust the cooking temperature accordingly.
L
Leslie CarrAug 15, 2025
What to do if I have a persistent grease fire in my Char-Broil Grill?
- L
  Larry HenryAug 15, 2025
  A persistent grease fire in your Char-Broil Grill is likely caused by grease trapped by food buildup around the burner system. To handle this, turn the knobs to the OFF position and turn off the gas at the LP cylinder. Leave the lid closed and let the fire burn out. After the grill cools, remove and clean all parts.
P
Peter MartinezAug 19, 2025
What causes flashback in Char-Broil Quickset 463666508 Grill burner tubes?
- F
  Francis WatsonAug 19, 2025
  A flashback (fire in the burner tubes) in your Char-Broil Grill indicates that the burner and/or burner tubes are blocked. To fix this, turn the knobs to the OFF position and clean the burner and/or burner tubes.
M
markowensAug 25, 2025
Why can't I fill my Char-Broil Grill LP cylinder?
- M
  Matthew HamiltonAug 25, 2025
  If you are unable to fill your LP cylinder, it might be because some dealers have older fill nozzles with worn threads. These worn nozzles might not have enough 'bite' to engage the valve. Try a second LP dealer.

Char-Broil Quickset 463666508 Specifications

General

Brand	Char-Broil
Model	Quickset 463666508
Category	Grill
Language	English

Summary

Product Overview and Safety First

Model 463666508 Quickset Guide

Official product guide for the Char-Broil Quickset grill, model 463666508.

Critical Outdoor Use Warning

Crucial safety notice: This grill is exclusively for outdoor use.

Assembly and Use Safety Directives

Read and follow safety statements, assembly, and use/care directions before assembly and cooking.

Sharp Edge Hazard Advisory

Alert about potential sharp edges on parts, advising protective gloves.

Safety Protocols and Support Information

Gas Leak Response Procedures

Emergency steps to take if you smell gas, including shutting off supply and evacuating.

Flammable Liquids Storage Prohibition

Prohibits storage or use of gasoline or flammable liquids near the grill.

Customer Service and Product Records

Information on contacting the service center and recording product details.

Safety Symbol Meanings Explained

Defines the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

Warranty Registration and Component Safety

Online Grill Registration Reminder

Encourages users to register their grill online for satisfaction and follow-up service.

Regulator Assembly Tampering Warning

Warns against repairing or altering the hose/valve/regulator assembly due to risks.

LP Cylinder Safe Handling and Specifications

Indoor Storage Prohibition for LP Cylinders

Never store spare LP cylinders indoors or near the appliance. Avoid overfilling.

LP Cylinder Removal and Transport Protocol

Procedure for safely disconnecting, removing, and storing LP cylinders, including safety cap use.

LP Cylinder Requirements and OPD Feature

Details required measurements, construction, and valve features (OPD) for LP cylinders.

LP Gas Properties and Safe Filling

Information on LP gas characteristics and safe filling procedures by licensed dealers.

LP Cylinder Exchange, Testing, and Connection

Using LP Cylinder Exchange Services

Guidance on using reputable LP cylinder exchange services and ensuring OPD feature.

Performing LP Cylinder Leak Tests

Step-by-step instructions for performing a leak test using soap solution.

Connecting the Regulator to the LP Cylinder

Instructions for securely connecting the regulator to the LP cylinder valve.

Leak Testing Valves and Appliance Safety

Detailed Leak Testing Steps

Detailed steps for leak testing valves, hoses, and regulator connections.

Warning: Do Not Insert Objects into Valve

Warning against inserting tools into valve outlet or safety relief valve to prevent leaks.

Usage Restrictions: Boats, RVs, and Campers

Restrictions on using the grill in boats, RVs, or with camper/motor home LP systems.

Grill Operation Best Practices and Safety Tips

Safe Grill Usage and Clearances

Key safety rules for grill operation, including clearances, children, and lid closure.

General Grill Maintenance and Safety Tips

Tips on checking connections, cleaning, regulator noise, and replacing parts.

Grease Fire Handling Procedures

Advice on handling grease fires, including not using water and turning off gas.

Lighting, Operation, and Grill Cleaning

Ignitor and Match Lighting Instructions

Step-by-step instructions for lighting the grill using the ignitor or a match.

Burner Flame, Valve, and Hose Checks

Procedures for checking burner flame, ignitor function, valve operation, and hose condition.

Cleaning Different Grill Surface Types

Instructions for cleaning plastic, porcelain, painted, and cooking surfaces.

Burner Maintenance and Grill Storage

Preventing Flashbacks: Venturi Cleaning

Procedure for cleaning venturi tubes to prevent flashbacks caused by spider webs.

Burner Assembly Cleaning and Reassembly

Detailed steps for removing, cleaning, and reattaching the burner assembly.

Proper Grill Storage Procedures

Guidance on cleaning, storing, and protecting the grill, especially when connected to LP.

Food Safety and Cooking Doneness

Four Pillars of Food Safety

Four key steps: Clean, Separate, Cook, and Chill for safe food handling.

Checking Internal Temperatures for Doneness

Information on internal temperatures and visual cues for safely grilled meats and poultry.

Parts List and Assembly Tools

Component Parts Identification and Numbers

Detailed list of all parts with keys, quantities, descriptions, and part numbers.

Required Assembly Tools Provided

Specifies that a Phillips screwdriver is required and is provided.

Parts Diagram Overview

Illustrated Grill Components

Visual representation of all parts of the grill with corresponding labels.

Assembly: Leg Assembly and Bracing

Attaching Front Panel and Side Support Braces

Instructions for assembling leg assemblies, front panel, and side support braces.

Securing Back Brace and Tank Exclusion Bars

Steps for attaching back support brace and tank exclusion bars.

Assembly: Wheel and Tank Bracket Installation

Installing Wheels and Tank Support Bracket

Procedure for attaching wheels to the leg assembly and positioning the tank support bracket.

Assembly: Control Panel and Burner Integration

Connecting Control Panel and Heat Shield

Connecting the control panel/HVR assembly and placing the heat shield.

Assembly: Firebox and Support Brackets

Securing Firebox Assembly to Cart Frame

Instructions for uprighting the cart and securing the firebox assembly.

Assembly: Vaporiser and Grate Support Mounting

Attaching Vaporiser Bar Supports

Attaching vaporiser bar supports to the grill bottom.

Attaching Cooking Grate Supports

Attaching cooking grate supports to the grill bottom.

Assembly: Side Shelf and Lower Lid Hinge Attachment

Installing Shelf Arms and Side Shelves

Steps for sliding shelf arms into leg assemblies and attaching side shelves.

Assembly: Lower Lid Hinge Installation

Connecting Lower Lid Hinges to Firebox

Instructions for attaching lower lid hinges to the back of the firebox.

Assembly: Lid Handle and Upper Hinge Installation

Attaching Lid Handle and Insulation Washers

Steps for attaching the handle and insulation washers to the lid.

Connecting Upper Lid Hinges to Lid

Instructions for attaching upper lid hinges to the back of the lid.

Assembly: Attaching Lid to Firebox

Securing Lid Assembly with Pins

Procedure for placing the lid assembly onto the firebox and securing with hinge and hitch pins.

Assembly: Vaporiser Bar and Cooking Grate Placement

Placing Vaporiser Bar on V-Rests

Instructions for placing the vaporiser bar onto the V-shaped rests inside the firebox.

Placing Cooking Grate onto Firebox

Instructions for placing the cooking grate onto the firebox.

Assembly: SwingAway Wire Installation

Connecting SwingAway Pivot and Leg Wires

Steps for inserting SwingAway pivot wire into lid and leg wire into firebox.

Assembly: Grease Management System

Attaching Grease Clip and Cup

Instructions for hanging the grease clip and placing the grease cup into it.

Assembly: Tank Retainer Wire Installation

Securing Tank Retainer Wire to Support

Steps for attaching the tank retainer wire to the side support brace.

Assembly: Final LP Cylinder Installation

LP Cylinder Mounting and Leak Check

Instructions for filling, leak-testing, and correctly placing the LP cylinder onto the grill.

Correct Cylinder Valve Orientation

Correct cylinder valve orientation for safe operation.

Limited Warranty Terms and Conditions

Warranty Coverage Period and Scope

Details on the one-year warranty for workmanship and materials after assembly.

Exclusions from Limited Warranty Coverage

List of conditions and damages not covered by the limited warranty.

Limitations on Implied Warranties

Disclaimer regarding implied warranties and limitation of remedies.

Emergency Response and Basic Troubleshooting

Gas Leak and Fire Emergency Actions

Actions to take for gas leaks or fires, including calling the fire department.

Troubleshooting Burner Ignition Failures

Diagnosing and resolving problems with ignitor or match lighting of burners.

Resolving Electrical Ignition Issues

Addressing issues with electrodes, wires, and connections for the ignitor system.

Advanced Troubleshooting for Grill Issues

Troubleshooting Ignitor and Match Lighting

Troubleshooting ignitor and match lighting failures.

Addressing Low Flame, Blowouts, and Flare-ups

Diagnosing and fixing low flame, blown out flames, flare-ups, and grease fires.

Resolving Grease Fires and LP Filling Problems

Addressing burner flashbacks and problems with filling LP cylinders.

Product Registration and Warranty Confirmation

Online Grill Registration Process

Instructions and URL for registering the grill online for warranty coverage.

Mail-In Product Registration Card

Details for completing and mailing the product registration card for warranty.

Customer Support and Safety Reminders

Contacting the Grill Service Center

Information on contacting the service center for product issues and warranty support.

Grilling Safety Checklist Summary

A summary checklist of essential safety practices for grill operation.

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