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Chemtrol 250 - User Manual

Chemtrol 250
12 pages
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MAN255/04B
$ 10.00
INSTRUCTION MANUAL
CHEMTROL
®
255 PPM/pH Controller
(v. 4.0 and up)
CHEMTROL
®
250 ORP/pH Controller
(v. 4.5 and up)
A Division of SANTA BARBARA CONTROL SYSTEMS
5375 Overpass Road, Santa Barbara CA 93111
TECHNICAL SUPPORT
TOLL FREE 800-621-2279
PHONE 805-683-8833
FAX 805-683-1893
EMAIL support@sbcontrol.com

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Summary

Important Safety Instructions

Warranty

Introduction to Chemtrol Controllers

Free Chlorine Equilibrium

Explains the equilibrium of Free Chlorine in water, detailing HOCI and OCI- forms and their relation to pH.

ORP and PPM Control

Describes ORP sensor function and PPM sensor specificity to Free Chlorine, including setpoint defaults.

Water Chemistry Requirements

Emphasizes testing pH, Cyanuric Acid, and TDS before automatic control for optimal performance.

Inputs and Outputs Overview

Outlines controller inputs like sensors and outputs like relays for feed control and alarms.

Installation Guide

Controller Location Guidelines

Provides guidelines for mounting the controller cabinet securely, safely, and away from environmental hazards.

Main Line Sensor Installation

Details how to mount sensors directly on the main recirculation line, avoiding turbulence.

Sensor Storage and Handling

Covers proper storage of sensors to prevent drying out and emphasizes careful handling.

Bypass Line and Sensor Cell Installation

Bypass Line Assembly

Recommends installing the optional Bypass Line Assembly for easier sensor installation and water flow.

Flow Cell Assembly

Suggests using the Flow Cell Assembly for additional ease of installation and maintenance of sensors.

Ensuring Proper Water Flow

Stresses the importance of proper water flow past sensors for accurate readings and troubleshooting hydraulics.

Electrical Connections and Setup

Voltage, PPM Battery, and Remote Alarm

Covers voltage checks, PPM sensor battery, and remote alarm connections and settings.

Flow Switch and Setup Menu

Details flow switch requirements and accessing the setup menu for configuration of feed modes and interlocks.

Terminal Block Wiring

Provides a diagram for connecting wires to the controller's terminal block for various functions.

Chemical Feeders

Feed Pump and Erosion Feeder Installation

Instructs on installing chemical feed pumps and erosion feeders with solenoid valves downstream of sensors.

Operation Procedures

PPM Sensor Conditioning and Calibration

Outlines hydrating and calibrating the PPM sensor using test kits and describes sensor response time.

Gain Factor and Control Setpoints

Explains adjusting PPM gain based on cyanuric acid and changing setpoints for PPM, ORP, and pH.

Overfeed Safety Timers

Details the function of safety timers to prevent overfeeding chemicals and how to adjust them.

Operation Modes and Startup

Out-of-Range Alarms and Feed Modes

Defines alarm limits and how to select feed modes (OFF, Manual, Automatic) for sanitizer and pH.

Proportional Feed and Controller Reset

Explains proportional feed control methods and how to reset controller parameters to factory defaults.

Startup: Default Parameters and Automatic Control

Lists default settings and provides steps for initial controller startup and sensor stabilization.

Maintenance and Sensor Care

General Maintenance and Cyanuric Acid Effects

Advises on cleaning the controller, water testing, and the impact of cyanuric acid on sanitizer levels.

PPM Sensor Maintenance

Covers PPM sensor testing, battery replacement, and specific cleaning instructions (do not clean).

ORP;pH Sensor Maintenance

Details ORP/pH sensor testing, cleaning procedures, replacement recommendations, and storage.

Sensor Storage and Winterizing

Provides guidelines for storing sensors to prevent drying out and preparing the system for winter.

Portable Tester Usage

ORP Sensor Testing with Portable Tester

Guides on testing the ORP sensor using the PORTA-PROBE II tester in various solutions.

pH Sensor Testing with Portable Tester

Details how to test the pH sensor using the PORTA-PROBE II tester and interpret readings.

ORP and pH Simulation

Explains using the tester as a simulator to verify controller feed and alarm features.

Troubleshooting Common Issues

Parts List

Available Options

Technical Specifications

Chemtrol 250 Specifications

General IconGeneral
BrandChemtrol
Model250
CategoryController
LanguageEnglish

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