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Chemtrol 255 - User Manual

Chemtrol 255
12 pages
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MAN255/04B
$ 10.00
INSTRUCTION MANUAL
CHEMTROL
®
255 PPM/pH Controller
(v. 4.0 and up)
CHEMTROL
®
250 ORP/pH Controller
(v. 4.5 and up)
A Division of SANTA BARBARA CONTROL SYSTEMS
5375 Overpass Road, Santa Barbara CA 93111
TECHNICAL SUPPORT
TOLL FREE 800-621-2279
PHONE 805-683-8833
FAX 805-683-1893
EMAIL support@sbcontrol.com
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Summary

Important Safety Instructions

Safety Warnings and Precautions

Covers critical safety warnings regarding injury, electric shock, cord use, and equipment abuse.

Save Instructions

Instruction to retain safety instructions for future reference.

Warranty Information

Introduction to Controllers

Free Chlorine and Water Chemistry

Explains Free Chlorine equilibrium and key water chemistry factors affecting control.

ORP and PPM Control Principles

Details how ORP and PPM sensors measure sanitizer levels and their operational principles.

Controller Inputs and Outputs

Describes the types of sensors the controller accepts and its output capabilities.

Installation Guide

Controller Location

Guidelines for selecting a secure and accessible location for the controller cabinet.

Sensor Installation Basics

Instructions for storing and properly mounting the ORP, pH, and PPM sensors.

Main Line Installation

Procedure for mounting sensors directly onto the main recirculation line.

Bypass Line Installation

Recommendations for using a bypass line assembly for easier sensor installation.

Flow Cell Assembly

Details on using the optional flow cell assembly for improved sensor mounting.

Water Flow Requirements

Explains the importance of proper water flow past sensors for accurate readings.

Electrical Connections and Setup

Voltage and Power Configuration

Checking and configuring the controller's operating voltage and power board.

Battery, Alarm, and Flow Switch

Setup for PPM battery, remote alarms, and flow switch interlocks.

Setup Menu and Feed Control Settings

Navigating the setup menu for feed modes, interlocks, and safety flow switches.

Terminal Block Wiring

Diagram and explanation of terminal block connections for various functions.

Chemical Feeders

Feed Pump and Erosion Feeder Installation

Instructions for installing chemical feed pumps and erosion feeders.

Operation Procedures

PPM Sensor Conditioning

Procedure for conditioning the PPM sensor before use to ensure accuracy.

Sensor Calibration and Gain Adjustment

Steps for calibrating PPM/pH sensors and adjusting PPM gain factor.

Control Setpoints and Safety Timers

Setting desired control setpoints and configuring overfeed safety timers.

Controller Operation Modes and Startup

Control Modes and Alarms

Details on feed modes, proportional control, alarms, and controller reset.

Startup and Configuration

Steps for initial startup, including default parameters and automatic control.

Maintenance and Sensor Care

General Maintenance and Water Testing

Routine maintenance, water testing compliance, and cyanuric acid effects.

PPM Sensor Care and Testing

Testing, battery check, and cleaning warnings for the PPM sensor.

ORP and pH Sensor Care

Procedures for testing and cleaning ORP and pH sensors.

Sensor Replacement, Storage, and Winterizing

Guidelines for sensor replacement, storage, and preparing for winter.

Portable Tester Operations

ORP Sensor Testing with Tester

Using the portable tester to diagnose ORP sensor performance.

pH Sensor Testing with Tester

Using the portable tester to diagnose pH sensor performance.

ORP;pH Signal Simulation

Simulating ORP and pH signals to test controller feed and alarm functions.

Troubleshooting Common Issues

Power and Indicator Problems

Diagnosing issues related to no lights, alarm lights, and buzzers.

Display and Feed Issues

Troubleshooting illogical displays and lack of chemical feed.

Residual and Calibration Troubleshooting

Addressing issues with chemical residuals and frequent pH calibration needs.

Feeder and Setpoint Troubleshooting

Diagnosing feeder operation, setpoint overshoots, and failure to reach setpoint.

Parts and Options

Technical Specifications

Chemtrol 255 Specifications

General IconGeneral
pH Control Range0 to 14 pH
DisplayLCD
Output Current4-20 mA
Temperature Display Range32 to 212°F (0 to 100°C)
EnclosureNEMA 4X
Operating Temperature0 to 50°C

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