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Chemtrol PC2100 User Manual
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Santa Barbara
Control
Systems
5375 Overpa
ss Road, Sa
nta Bar
bara, C
A
9
3
1
1
1
Tel: (805) 68
3-8833 (800
)621
-2279
Fax: (805) 68
3-1893
Visit at www.
sbcontrol.
com
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Table of Contents
Table of Contents
5
Troductio
15
Scope and Purpose
15
Controller Features
15
Unpacking
15
Technical Support
15
Chemtrol Water Treatment
15
Mod
15
AutoTD WTR TrTT
16
Figure 1 ChTro ® FIY
16
CoTro FuCtio
17
ItizR CoTro
18
Fr ChOri
18
OxidTio-RDuctio PotTi (ORP)
18
Figure 2 EquiIRiu of Fr ChOri
18
Figure 3 ORP V Ki Ti of E. CoI
19
ITRCtio of Ph ORP D Fr ChOri
20
Fr ChOri CoTro
20
Figure 4. Fr ChOri
20
OxidTio-RDuctio PotTi (ORP) CoTro
21
Pro FIUr AYI
21
Legal Requirements
22
Table 1. TT of CIforI 22CCR § 65529 RQuirT
22
Table 2. TT of CIforI 22CCR § 65530 RQuirT
23
Table 3 APP RCoDTio
23
Recommendations
24
Background
24
RoI
25
UTr-VioT Ight
25
CyUric Acid
26
MuriTic Acid
26
Figure 5. ETiTD Ti to Ki CtRi
26
Co2
27
OxidTio-RDuctio PotTi
27
Tot DIOVD OID
27
Tot AKIIty
28
Hock TrTT
29
ITTio
30
Siting (Location)
30
GR LYout
30
Figure 6. PrUr to VCuu Yp Li
31
Figure 7. PrUr to AtOPhR Yp Li
32
Figure 8. PrUr to PrUr Yp Li
33
ECtric Cod
34
GrouDIG (GFI)
34
ECtric ITRfRC
34
Table 4 ITR WiriG
34
MI PowR ITROck
35
P ITROck
35
Safety Notice
35
Power Connection
35
Li VoTG
35
Li PowR CoCtio
35
Li Fu RPCT
36
Installation Report
36
Principles of Operation
36
PC 2100 CPU Boards
37
Figure 9. CH 2100 MI ORd
37
DIPY Right
38
Ckup TtRy
38
Figure 10. CH 2100 MI ORd (Ck)
38
PC 604 Series Controllers
39
Figure 11. PC 604 CPU ORd
39
DIPY Right
40
Ckup TtRy
40
Figure 12. PC 604 CPU ORd (Ck)
40
2100 Power Supply Board
41
Figure 13. CH2100 PowR UppY
41
230V PowR TrForR
42
Figure 14. CH2100 PowR ORd
42
Figure 15. VoTG Ctor JuPR T to 115 VoT (2 JuPR)
43
Figure 16. VoTG Ctor JuPR T to 230 VoT (1 JuPR I CTR) 110V Oth (2) JuPR CovR 4-Pi
43
RY D Fu
44
Figure 17. Typic RY
45
Table 5. JuPR CoFigurTio
45
ROt AR
46
Or CoCtio
46
PR
46
Figure 18. Or CoCtio O PowR ORd
46
Piggy Back Boards
48
Figure 19. Four-To TwTy 4-I 4-Out
48
Figure 20. Four to TwTy (4-20) A 8-I 8 out
49
Figure 21. Four to TwTy (4-20) A 8-I 8 out Top
49
Figure 22. Four to TwTy (4-20) Pp Modu
50
Figure 23. CkwH RY ExpDR
50
Figure 24. CkwH RY ExpDR for PC 6000
51
Communications Adapters
52
R-232 AdPtR
52
R-485 AdPtR
52
Figure 25. R-232 AdPtR
52
Figure 26. R 485 AdPtR
52
Wifi AdPtR
53
ProtocOr AdPtR
53
Figure 27. Wifi AdPtR
53
Figure 28. ProtocOr AdPtR
53
Sensor Installation
54
PUIG
54
ITTio of Or
54
I-I ITTio (2" Pip)
54
FOw C AY
55
Figure 29. Or ITTio
55
Or C CIT (Optio)
56
Figure 30. FOw C AY
56
Figure 31. Or C CIT (Optio)
56
PPM Sensors
57
Figure 32. PPM Or
57
PPM Or FOw C
58
Figure 33. PPM Or D MouT
58
PPM Or ITTio
59
Figure 34. PPM Or FOw C
59
Figure 35. PPM Or PCkG
60
ORP and Ph Sensors
61
Figure 36. ORP Or
61
PCkGiG
62
Or C
62
Figure 37. Ph Or
62
ECtric ITRfRC
63
TorG D WiTRiziG
64
Or WRrTi
64
Temperature Sensor
65
Figure 38. TPRTur Or
65
Conductivity Sensor
66
Figure 39. CoITio CoDuctivity-TPRTur Or
66
Water Flow Sensors
67
MGTic FOw Or
67
Figure 40. Or Mod P P1 D P2
67
Figure 41. MGTic FOw Or
68
PDD Wh RotRy FOw Witch
69
FOw Or LocTio
69
Figure 42. FOw Or
69
FOw Or CoCtio
70
Figure 43. FOw Or LocTio
70
Figure 44. CoCtio to PC2100 (PowR UppY ORd)
70
Figure 45. 4-20 A FOw MTR CoCtio to PC 3000 PC 5000 Pc 5100 PC6000 Pc7000D PC 7100
71
Pressure Transducers
72
Level Sensors
72
UTrOIC LV Or
72
Figure 46. PrUr TrDucR
72
Figure 47. UTrOIC LV Or
73
Figure 48. DX-10 WiriG
73
Figure 49. DX24 WiriG
74
Optic LV Or
79
Figure 50. Optic LV Or
79
Figure 51. Optic PTh
79
Figure 52. WTR LV AY
80
Figure 53. LV Witch IPut (PC 3000 D Ov)
80
ChIC FDR
81
WARNING: Tank Sizing
81
Chemical Feed Pumps
81
CROIC Acid (CO2) VV
81
G ChOriTor
81
EroIo FDR
82
Figure 54. EroIo FDR CoTro
82
Filter Backwash
83
MI PuP Hutoff
83
IG FiTR CkwH
83
Figure 55. IG FiTR CkwH
83
MuTip FiTR CkwH
84
CkwH TGR
84
Figur 56.MuTip FiTR CkwH
84
Ctric VV
85
Solenoid Valves
85
Hydraulic Valves
85
Pneumatic Valves
85
CoTroR OpRTio
86
Control Panel
86
Figure 57. KY PD
86
Welcome Screen
87
Main Display Readings
87
Figure 58. WCo Cr (Typic)
87
Figure 59. MI Cr
87
Default Setup
89
Configuration Main Menu
90
Figure 60. Typic MI MU for PC 2100 Ri CoTroR
90
Figure 61. CoFigurTio MU
90
Initial Setup
91
Figure 62. IIti Tup
91
MUrT UIt
92
Cod NuR
92
Table 6. UIt EquivCI
92
COck Tup
93
RDIG Tup
93
DT LoggiG
93
Mod Optio
94
Operations Menu
95
Yp Li UU
95
Figure 63. Yp MU
95
TurTio MU
96
Table 7. CorroIo / CIG LiIt
97
PriT RPort
98
RT MU
98
TtRy
99
Pro MoItor
99
Communications Menu
100
NTwork Tup
101
ORP Menu
103
CIRT
103
Ti LiIt
103
Ru Ti
104
Tot Ti AR
104
Figure 64. ORP Tot Ti AR
104
Sanitizer Menu Option
105
Ppmt Menu
107
Ppmf Menu
108
Ph MENU
109
TDS / Conductivity Menu (Total Dissolved Solids / Conductivity)
110
Figure 65. TD MU
110
Temperature Control
112
Pump Menu
113
Backwash Auto Menu
114
Proportional Control
115
Figure 66. Proportio FD RT
115
Calibration
116
O-PoiT CIRTio
116
Two-PoiT CIRTio
116
Thr-PoiT CIRTio
116
Glossary
117
Tartup
118
Controller Startup
118
CoFigurTio MU
118
AR UzzR
118
Yp Li
118
TtRy ChCk
118
PPM ORd IItiIzTio
118
Chemical Control
118
IIti ActivTio of Or
118
Yp Li TT
119
WTR ChITry AdjuTT
119
WTR PIG
119
Ph CIRTio
119
ORP TpoiT
121
ItizR CIRTio
121
Ti LiIt
121
Hock TrTT
122
ChIC VR
122
WTR TurTio
122
Chapter VI - Maintenance
123
Controller Maintenance
123
RGuR MITC
123
The Acid Test
123
Or CIG
123
Or WiTRiziG
124
TtRy RPCT
124
OftwR UpgrD
124
Final Review and Recommendations
125
Ph CoTro
125
ORP D ItizR CoTro
126
LiIt TiR (OvRfD FTy)
127
TiR TtiG
128
Periodic Maintenance
129
WTR TTiG
129
Hock TrTT
129
PrCUtio
130
TrouLeHooting
131
Parts, Accessories and Upgrades
134
Additio RFRC
137
Crypto
137
4
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Chemtrol PC2100 Specifications
General
pH Range
0 to 14 pH
Display
LCD
Enclosure
NEMA 4X
Operating Temperature
0 to 50 °C
Temperature Range
0 to 100°C
Communication Protocol
Modbus
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