01 - HOW TO USE THIS MANUAL
01–4
• Repair Item
Repair item is made up of 2-digit and it is used to determine the repair item to be performed.
Repair Item Chart:
• Repair Index
It is made up of two digits showing the repair complexity, quantity of repair items, primary operations and
secondary operations.
The range between "00-49" represents primary operations, which can be conducted independently. The range
between "50-99" represents secondary operations, which cannot be conducted independently and need to be
combined with corresponding primary operations to finish the repair work.
The complexity of repair item is indicated by the first digit ranging from 0 to 9, among which, based on the
complexity of the repair, 0-4 for primary operations and 5-9 for secondary operations.
The quantity of the item to be repaired is indicated by the second digit. "1" indicates there is one item to be
repaired for a car; "2" is two items, and so on. As long as the items to be repaired exceed nine, the digit "9" is
used. In case of the repair item is about some function system instead of a component or a part, the digit "0" is
used.
Code Description Code Description Code Description Code Description
10 Check 24 Noise Elimination 43 Turning 65 Rework
11 Measurement 26 Installation 44 Reaming 70 Sealing
12
Check &
Adjustment
27
Removal &
Installation
45 Grinding 73 Manufacturing
13 Adjustment 28 Removal 46 Leveling 75 Welding
14 Power Check 30
Additional
Installation
47 Chambering 78 Press out
15
Power Check &
Adjustment
31 Modification 48 Tapping 79 Straightening
16 Maintenance 35
Disassembly &
Check
49
Chambering &
Tapping
80 Balancing
17 Cleaning 36
Disassembly &
Reassembly
50 Correction 90
Refinishing Fore &
After Painting
20 Draining 37 Replacement 52 Pore filling 91 Polishing
21 Adding 38 Matching 55 Lubricating 92 Painting
22 Draining and Filling 40 Repair 58 Loading up 95 Paint Repair
23 Vacuum and Filling 42 Drilling 60 Screwing up 97 Word Spraying
98 Sticker
To Next Page
