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Chicago Electric 62297 - User Manual

Chicago Electric 62297
20 pages
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Owners Manual & Safety Instructions
Save This Manual%Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 18b
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2014 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
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Summary

Important Safety Information

General Power Tool Safety Warnings

General safety advice for operating power tools.

Work Area Safety Guidelines

Guidelines for maintaining a safe working environment.

Electrical Safety Precautions

Personal Safety Precautions

Precautions to protect the operator's physical well-being.

Power Tool Usage and Care

Tool Service and Repair

Guidance on professional servicing and replacement parts.

Kickback and Operational Warnings

Sanding Operation Safety

Safety guidelines unique to sanding procedures.

Polishing Operation Safety

Safety guidelines specific to polishing procedures.

Vibration Exposure and Safety

Grounding and Electrical Connections

Three-Prong Plug Grounding

Details on using tools with three-prong plugs and grounding.

Double Insulated Tool Safety

Information on tools with double insulation and two-prong plugs.

Extension Cord Selection and Use

Manual Symbology Guide

Explanation of symbols used in the manual.

Product Specifications

Pre-Operation Setup

Tool Assembly Instructions

Instructions for assembling the tool's components.

Operating the Polisher;Sander

Tool Initial Setup

Procedures for setting up the tool before operation.

Attaching Sanding or Polishing Discs

Steps to attach polishing or sanding accessories.

Work Area and Workpiece Preparation

Preparing the work area and workpiece for safe operation.

Polishing Procedure Guide

Step-by-step guide for polishing tasks.

Sanding Procedure Guide

Tool Maintenance and Servicing

Cleaning, Lubrication, and Care

Specific instructions for cleaning and routine maintenance.

Troubleshooting Common Issues

Parts Identification and List

Detailed Parts List

Detailed list of all parts included with the tool.

Exploded Assembly Diagram

Limited 90-Day Product Warranty

Summary

Important Safety Information

General Power Tool Safety Warnings

General safety advice for operating power tools.

Work Area Safety Guidelines

Guidelines for maintaining a safe working environment.

Electrical Safety Precautions

Personal Safety Precautions

Precautions to protect the operator's physical well-being.

Power Tool Usage and Care

Tool Service and Repair

Guidance on professional servicing and replacement parts.

Kickback and Operational Warnings

Sanding Operation Safety

Safety guidelines unique to sanding procedures.

Polishing Operation Safety

Safety guidelines specific to polishing procedures.

Vibration Exposure and Safety

Grounding and Electrical Connections

Three-Prong Plug Grounding

Details on using tools with three-prong plugs and grounding.

Double Insulated Tool Safety

Information on tools with double insulation and two-prong plugs.

Extension Cord Selection and Use

Manual Symbology Guide

Explanation of symbols used in the manual.

Product Specifications

Pre-Operation Setup

Tool Assembly Instructions

Instructions for assembling the tool's components.

Operating the Polisher;Sander

Tool Initial Setup

Procedures for setting up the tool before operation.

Attaching Sanding or Polishing Discs

Steps to attach polishing or sanding accessories.

Work Area and Workpiece Preparation

Preparing the work area and workpiece for safe operation.

Polishing Procedure Guide

Step-by-step guide for polishing tasks.

Sanding Procedure Guide

Tool Maintenance and Servicing

Cleaning, Lubrication, and Care

Specific instructions for cleaning and routine maintenance.

Troubleshooting Common Issues

Parts Identification and List

Detailed Parts List

Detailed list of all parts included with the tool.

Exploded Assembly Diagram

Limited 90-Day Product Warranty

Overview

This document serves as an owner's manual and safety instructions for a 7" Electronic Polisher/Sander with Digital RPM Display, manufactured by Chicago Electric Power Tools. It provides comprehensive guidance on the safe operation, assembly, inspection, maintenance, and cleaning procedures for the device. The manual emphasizes the importance of saving the document for future reference and recording the product's serial number.

The device is designed to function as both a sander and a polisher, offering versatility for various tasks. It features a digital RPM display, allowing users to monitor and adjust the speed for different applications. The tool is equipped with a variable speed switch, controlled by sliding buttons for increasing or decreasing speed. An auxiliary handle is provided for enhanced control and comfort during operation. The mounting disc utilizes a hook-and-loop design, facilitating easy attachment and removal of polishing pads, foam pads, or sanding discs. A spindle lock mechanism is incorporated to assist in securely attaching the mounting disc.

For sanding operations, the manual advises users to prepare the work surface by cleaning it thoroughly to prevent scratching. It instructs on attaching the appropriate grit sanding disk to the backing pad and ensuring the tool is in the off-position before plugging it in. Users are guided to start the tool, allow it to reach full speed, and then gently contact the surface, applying light pressure to allow the tool to do the work. Uniform sanding patterns are recommended for even results, and periodic checks for disc wear are advised.

When used as a polisher, the manual outlines a detailed process for waxing and polishing. It emphasizes the importance of a clean work surface and the correct application of wax to a clean foam pad, rather than directly to the vehicle surface. Users are cautioned to use slower speeds for polishing to avoid paint damage. The manual provides instructions on how to add additional wax to the polishing pad, noting that applying too much wax can hinder performance and reduce pad life. After wax application, the tool is used with a polishing bonnet to buff off the dried wax.

Safety is a paramount concern throughout the manual. It includes general power tool safety warnings, electrical safety guidelines, and personal safety precautions. Users are advised to keep the work area clean and well-lit, avoid operating in explosive atmospheres, and keep children and bystanders away. The manual stresses the importance of wearing appropriate safety equipment, including eye protection, dust masks, hearing protectors, gloves, and workshop aprons. It also highlights the risks of kickback and provides instructions on maintaining a firm grip, using the auxiliary handle, and positioning the body to resist kickback forces. Specific warnings are given against using oversized sanding disc paper or allowing loose portions of polishing bonnets to spin freely.

Maintenance instructions cover routine inspection and cleaning. Before each use, users are advised to inspect the tool for loose hardware, misalignment, damaged cords, cracked parts, or any other condition that might affect safe operation. After use, the external surfaces of the tool should be wiped with a clean cloth. The manual also provides guidance on removing and cleaning pads, suggesting machine washing in cold water with detergent and machine drying at medium heat. Periodically, users are instructed to wear ANSI-approved safety goggles and NIOSH-approved breathing protection and use dry compressed air to blow dust and grit out of the motor vents. The manual explicitly states that if the supply cord is damaged, it must be replaced by a qualified service technician. Troubleshooting tips are provided for common issues such as the tool not starting, operating slowly, decreased performance, excessive noise, overheating, or ineffective sanding, along with likely solutions. The manual also includes a parts list and an assembly diagram for reference.

Chicago Electric 62297 Specifications

General IconGeneral
BrandChicago Electric
Model62297
TypeBelt Sander
Power SourceCorded Electric
Voltage120V
Belt Size3 in. x 21 in.
Dust CollectionYes

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