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Chicago Electric 65519 User Manual

Chicago Electric 65519
18 pages
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4-1/2” ANGLE GRINDER
Model
65519
SET UP AND OPERATING INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2008 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of Harbor
Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-
ments, actual product may differ slightly from the product described herein. Tools required for assembly
and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 10h

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Questions and Answers:

Chicago Electric 65519 Specifications

General IconGeneral
Voltage120V
Speed/No Load Speed11000 RPM
Amperage4.3 Amps
Disc/Wheel Diameter4-1/2 in.
Spindle Thread5/8 in.-11 UNC
Length10.5 in

Summary

Product Introduction and Safety

Setup and Operating Instructions Overview

Overview of the setup and operating instructions for the angle grinder.

Critical Safety Notice

Essential warning to read material before use to prevent serious injury.

Company Information and Support

Details on website and contact number for technical questions or parts.

General Safety Guidelines

Manual Retention

Instruction to save the manual for future reference regarding safety and procedures.

Hazard Symbol Definitions

Explanation of safety alert symbols like DANGER, WARNING, CAUTION, and NOTICE.

Work Area and Electrical Safety

Guidelines for maintaining a safe work area and essential electrical safety practices.

Electrical and Personal Safety

Electrical Precautions

Specific electrical safety rules, including cord usage, wet conditions, and GFCI.

Personal Safety Practices

Guidelines for operator alertness, PPE, preventing unintentional starting, and proper dress.

Tool Usage and Care

Proper Operation and Maintenance

Guidance on not forcing the tool, using the switch, disconnecting power, and maintenance checks.

Accessory Selection and Use

Instructions on choosing and using accessories correctly for safe operation.

Specialized Operations Safety

Specific safety warnings for grinding, sanding, and wire brushing operations.

Accessory Safety and Handling

Wheel and Accessory Fitment

Ensuring accessories have the correct arbor size and fit the spindle properly.

Accessory Inspection and Testing

Procedures for inspecting accessories for damage and performing a ring-test.

Personal Protective Equipment (PPE)

Reinforcing the importance of appropriate PPE like safety glasses, dust masks, and gloves.

Operational Safety and Warnings

Tool Handling and Storage

Safe practices for handling the tool during and after operation, including stopping and storage.

Product-Specific Warnings

Important warnings regarding pacemakers, dust hazards, and California Proposition 65.

Kickback and Related Hazards

Introduction to kickback, a sudden reaction from accessory snagging.

Kickback Prevention

Understanding Kickback Mechanics

Explanation of how kickback occurs due to accessory snagging or pinching.

Operator Control and Positioning

Techniques for maintaining a firm grip and positioning the body to resist kickback.

Grinding Operation Safety

Safety guidelines specific to grinding, including wheel, guard, and flange selection and usage.

Sanding, Wire Brushing, and Vibration Safety

Sanding and Wire Brush Precautions

Safety advice for sanding discs and wire brushes, including potential hazards.

Vibration Health Risks and Reduction

Information on health risks from vibration and methods to reduce exposure.

Grounding and Extension Cords

Grounding Requirements for Tools

Distinction between double insulated and grounded tools and their grounding needs.

Extension Cord Selection

Guidelines for selecting appropriate extension cords based on length, gauge, and use.

Extension Cord Specifications

Recommended Wire Gauge Chart

Table detailing minimum wire gauge for extension cords based on amperage and length.

Symbology Guide

Explanation of symbols used on the tool and in the manual.

Specifications and Assembly Steps

Product Specifications Overview

Key technical specifications of the angle grinder, such as electrical requirements and speed.

Initial Assembly Procedures

Steps for unpacking the tool and installing the auxiliary handle and guard.

Installing Grinding Wheel

Wheel Requirements and Inspection

Criteria for selecting and inspecting grinding wheels, including RPM and ring-test.

Wheel Mounting Process

Detailed steps for mounting a grinding wheel using the spindle lock, flanges, and nut.

Installing Threaded Accessories

Accessory Requirements and Mounting

Specifications for threaded accessories and instructions for their installation.

General Operating Instructions

Core instructions for operating the tool, including grip, speed, and pressure.

Work Area Preparation

Guidelines for preparing a clean, well-lit, and safe work area.

Operating and Maintenance

Smooth Surface Technique

Tips for achieving a smoother finish by moving the tool correctly.

Stopping, Storing, and Cleaning

Procedures for safely stopping, storing, and cleaning the angle grinder after use.

Maintenance and Servicing Warnings

Pre-use checks, cleaning advice, and warnings regarding cord replacement.

Troubleshooting Guide

Common Operational Problems

Solutions for issues like the tool not starting, operating slowly, or grinding ineffectively.

Service Safety Reminder

Crucial reminder to disconnect power supply before performing any diagnosis or servicing.

Parts and Service Information

Parts List Details

Comprehensive list of parts with descriptions and quantities for the angle grinder.

Manufacturer's Repair Disclaimer

Statement advising that repairs should be done by qualified technicians, not the buyer.

Assembly Diagram and Product Info

Component Assembly Diagram

Visual representation of the angle grinder's components and their assembly.

Record Serial Number

Instruction to record the product's serial number or purchase date for reference.

Product Warranty

Limited 90-Day Warranty Terms

Details on the warranty coverage, exclusions, and limitations for the product.

Warranty Claim Process

Instructions on how to submit a warranty claim, including proof of purchase.

Contact Support

Contact information for warranty claims and general inquiries.

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