Chicago Electric 67560 User Manual

3050 RATED WATTS/3500 MAX. WATTS
GASOLINE GENERATOR
CERTIFIED IN CALIFORNIA
Model 67561
SET UP, OPERATING, AND SERVICING
INSTRUCTIONS
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2009 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Using an engine indoors CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors, and
vents.

Chicago Electric 67560 Specifications

General

Model	67560
Type	Portable Generator
Fuel Type	Gasoline
Starting System	Recoil
Outlets	120V
Engine Displacement	196cc

Summary

Safety and Precautions

Important Safety Information

Explains safety symbols, DANGER, WARNING, CAUTION, NOTICE for hazard identification.

Setup and Operating Precautions

Covers safe setup, fuel handling, CO hazard, and general operation rules.

Operations and Service Guidelines

AC Applications and Appliance Connection

Connecting appliances, wattage, overloading, and cord safety for generator use.

Service and Refueling Precautions

General service safety, qualified service, and safe refueling practices.

Extension Cord Usage

Selecting and Maintaining Cords

Wire gauge, length, condition, and protection for extension cords.

Specifications and Unpacking

Basic Specifications Overview

Details on fuel, oil, spark plug, engine type, and electrical outlets.

Unpacking and Initial Setup

Inspecting for damage and removing shipping restraints before use.

Controls and Operation Panel

Control Panel Layout and Indicators

Identifies switches, indicators, and power outlets on the control panel.

Electrical Outlet Descriptions

Details of AC and DC outlets, including duplex, twist-lock, and DC types.

Operating Instructions

Pre-Start Procedures and Oil Management

Safety review, spark arrestor, inspection, and checking engine oil.

Fueling and Starting Procedures

Fueling the Generator

Checking fuel level, safety during refueling, and adding fuel.

Engine Start-Up Sequence

Steps for starting the engine, including choke and warm-up.

Break-in and Equipment Operation

Engine Break-in Process

Importance, load limits, and oil change during the break-in period.

Safe Equipment Operation

Grounding, avoiding overload, connecting appliances, and household wiring warning.

Generator Operation Details

Circuit Breaker and DC Usage

Overload reset, DC terminal use, and DC circuit protection.

Control Panel Function Descriptions

Detailed description of each switch, light, and outlet function.

Technical Specifications and Maintenance

Detailed Technical Specifications

Engine type, bore, fuel, oil, spark plug, speed, and clearances.

Engine Oil Change Procedure

Procedures for draining and refilling engine oil.

Engine Maintenance Procedures

Air Filter Maintenance

Cleaning and replacing the air filter element for optimal engine performance.

Spark Plug Servicing

Inspection, cleaning, gapping, and replacement of the spark plug.

Maintenance Schedule and Storage

Scheduled Maintenance Intervals

Tasks based on operating hours (25, 50, 100, 300) for upkeep.

Preparation for Storage

Fuel stabilization, oiling cylinder, cleaning for long-term storage.

Storage Procedures

Storage Environment and Restart

Proper storage location and steps for starting after storage.

Troubleshooting Guide

Engine Performance Problems

Diagnosing low power, bogging, pinging, rough running, and overheating.

Starting and Power Issues

Troubleshooting engine not starting, sudden stops, no AC/DC power.

Main Parts List

Component Identification

Detailed list of all parts and quantities for the generator.

Main Assembly Diagram

Exploded View of Generator

Visual representation of all major components and their assembly.

Crankcase Assembly Parts and Diagram

Crankcase Component Breakdown

Detailed list and diagram of crankcase parts.

Cylinder Head Assembly Parts and Diagram

Cylinder Head Component Breakdown

Detailed list and diagram of cylinder head parts.

Engine Internal Assemblies Parts and Diagrams

Crankshaft, Piston, and Camshaft Components

Detailed list and diagram of internal engine parts.

Starter and Ignition Coil Parts and Diagram

Starter and Ignition Component Breakdown

Detailed list and diagram of starter and ignition parts.

Air Cleaner and Muffler Assembly Parts and Diagram

Air Cleaner and Muffler Component Breakdown

Detailed list and diagram of air cleaner and muffler parts.

Fuel Supply System Parts and Diagram

Fuel System Component Breakdown

Detailed list and diagram of fuel supply system parts.

Starter and Generator Assembly Parts and Diagram

Starter and Generator Component Breakdown

Detailed list and diagram of starter and generator parts.

Wiring Diagram

Electrical Connections Overview

Diagram showing how generator components are wired together.

Product Warranty Information

Limited 1 Year / 90 Day Warranty

Terms and conditions for the product's limited warranty coverage.

Emission Control System Warranty

Specific warranty for emission control components.

Warranty Details and Responsibilities

Owner's Warranty Obligations

Responsibilities for maintenance and service to maintain warranty.

Emission Warranty Provisions

Coverage, exclusions, and specific warranted parts for emissions.