Chicago Electric 95960 User Manual

GENERATOR SET
16 HP - 7000/7500 WATTS
95960
SET UP, OPERATING, AND SERVICING INSTRUCTIONS
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and
far away from windows,
doors, and vents.
Distributed exclusively by Harbor Freight Tools
®
.
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
Copyright
©
2007 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 08i

Chicago Electric 95960 Specifications

General

Model	95960
Type	Portable Generator
Fuel Type	Gasoline
Noise Level	68 dB
AC Voltage	120 V
Starting Wattage	4000 Watts
Engine Type	4-Stroke OHV
Starting Watts	4000 Watts
Engine	4-Stroke OHV

Summary

Important Safety Information

Carbon Monoxide Hazard Warning

Critical warning about generator exhaust producing deadly carbon monoxide gas.

Read Manual Before Operation

Instruction to read all safety and operating instructions before using the product.

Generator Specifications

Engine Performance Specifications

General Safety Rules

Work Area Safety Guidelines

Ensuring a clean, well-lit, and safe work environment for operation.

Personal Safety Precautions

Recommendations for operator attire, alertness, and avoiding hazards.

Hazard Precautions

Toxic Fumes, Fire, and Explosion Risks

Warnings and precautions related to generator exhaust, fuel, and ignition sources.

Precautions for Safe Operation

Electrical Safety Measures

Control Panel and Initial Setup

Control Panel Features Overview

Component Details and Battery Installation

Battery Installation Procedure

Installation and Pre-Start Procedures

Generator Installation Guidelines

Pre-Start Checks and Procedures

Essential checks before starting the engine, including oil and fuel.

Operation and Load Connection

Generator Starting Procedures

Manual and electric start methods for the generator engine.

Connecting Electrical Loads Safely

Guidelines for connecting appliances and calculating wattage requirements.

Maintenance and Cleaning

Inspection and Cleaning Tasks

Maintenance Schedules

Engine Oil Change Procedure

Engine Maintenance Details

Air Cleaner Element Service

Spark Plug Cleaning and Gapping

Troubleshooting Common Issues

Engine Starting Problems

Causes and solutions for the engine failing to start.

Electrical Output and Overheating Issues

Diagnosing and fixing problems with electrical output and overheating.

Wiring Diagram

Warranty Information

Limited Product Warranty Coverage

Emission Control System Warranty

Warranty terms specific to the engine's emission control system.

Emission Control Warranty Details

Emission Control Warranted Parts