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General| Brand | CLEAN BURN |
|---|---|
| Model | CB-1500 |
| Category | Furnace |
| Language | English |
Identifies Clean Burn Inc. as the manufacturer of the equipment.
Provides contact information for the authorized European distributors.
Names TÜV Rheinland Product Safety GmbH as the EMC competent body.
Lists safety standards and regulations the machinery complies with.
Lists EMC standards for electromagnetic compatibility the machinery adheres to.
Provides an overview of the manual's content and structure.
Details various safety warnings and precautions for furnace operation.
Outlines approved fuels, usage restrictions, and environmental compliance.
Specifies safety guidelines for storing and handling used oil tanks.
Identifies and explains the purpose of various safety labels on the furnace.
Instructions for safely removing the furnace from its shipping crate.
Steps for unpacking and verifying all furnace components against a list.
An itemized list of all components included with the furnace shipment.
Procedure for accessing and removing components packed within the furnace.
Overview of the furnace assembly process and steps involved.
Lists necessary tools and materials for furnace assembly.
Step-by-step instructions for installing the blower assembly.
Guidance on wiring the blower motor to the furnace's electrical system.
How to determine the correct air discharge setup for different applications.
Instructions for installing louvers and blank cover panels for air discharge.
Procedure for installing the energy retention disc inside the combustion chamber.
Steps for installing the burner assembly, including nozzle and electrode checks.
How to mount the burner assembly onto the furnace's hinge bracket.
Guidance on installing the connector block and associated tubing.
Securing the burner in its correct firing position and connecting electrical cable.
Overview of the furnace installation process and its key steps.
Critical safety rules and compliance requirements for furnace installation.
Specific electrical installation notes and warnings for qualified electricians.
Guidelines for choosing a safe and appropriate location for furnace installation.
Instructions for mounting the furnace via ceiling, raised platform, or floor.
Requirements and guidelines for installing the used oil supply tank.
Procedures for installing tank vent and emergency vent systems.
Steps for preparing and installing the oil metering pump, including mounting options.
Guidance on installing the suction oil line to ensure airtightness.
Instructions for plumbing the pressure relief oil line back to the tank.
Details on installing the pressure oil line from the pump to the furnace.
How to connect the compressed air line to the furnace.
General guidelines and specifications for installing the furnace stack.
Procedures for installing the single-wall interior stack components.
How to install and position the barometric damper for draft control.
Guidelines for safely penetrating walls/ceilings with the stack.
Instructions for installing double-wall insulated exterior stack components.
How to install the Class A stack cap for optimal airflow.
Instructions for installing an optional draft inducer for improved draft.
Procedures for mounting the draft inducer on the stack.
Wiring instructions for the draft inducer based on building exhaust fans.
Steps for installing the thermostat and connecting it to the furnace.
Final inspection steps to ensure compliance and correct installation.
Overview of the metering pump priming process and its importance.
Lists tools and materials needed for oil pump priming.
Step-by-step procedure for priming the metering pump to remove air.
How to use the priming switch to activate the oil pump.
Procedure for testing the oil pump and suction line for leaks using vacuum.
Overview of the procedures for starting and adjusting the burner.
Steps to prepare the burner for initial startup, including preheating and air regulator adjustment.
Instructions for starting the burner and adjusting air pressure.
How to visually inspect and adjust the flame length for proper operation.
Steps for fine-tuning the combustion air band for optimal flame characteristics.
How to check for and achieve a smokeless burn, including instrument readings.
Verifying the correct operation sequence of the blower motor.
Explains common shutdown situations and troubleshooting steps.
Procedure for resetting the oil primary control after a shutdown.
Description of the blower/fan switch operation and function.
Explanation of the function of hi-temp limit switches and their role.
Details on the L-200 hi-temp limit switch and its auto-reset function.
Explanation of the L-290 auxiliary hi-temp limit switch.
How to check and measure the furnace draft overfire.
Explains the critical role of proper draft in furnace operation.
Steps to adjust the barometric damper to achieve correct draft overfire.
Common draft overfire issues and their potential causes and solutions.
How building exhaust fans can impact furnace draft and cause backdraft.
Procedure to diagnose backdraft severity using draft overfire readings.
Guidelines and procedures for installing make-up air louvers to mitigate backdraft.
Importance of regular maintenance for peak furnace performance and longevity.
Guidelines for regularly inspecting the burner's operation and components.
Step-by-step instructions for cleaning the fuel canister filter.
Procedures for servicing the oil metering pump, including component replacement.
Detailed instructions for cleaning ash from the combustion chamber and flues.
Procedure for cleaning the check valve and screen in the oil supply line.
How to drain water and sludge from the used oil supply tank.
Importance and scheduling of annual burner tune-ups by qualified technicians.
Final steps to take when shutting down the furnace at the end of the heating season.
A flowchart to help diagnose operational problems by following a sequence.
Detailed tables listing problems, causes, and actions for troubleshooting.
Comprehensive technical specifications for furnace models CB-1500 and CB-2500.
Key technical data including input, fuels, dimensions, and electrical requirements.
Specific technical details for the CB-500 burner, including nozzle and motor specs.
Detailed dimensional drawings and measurements for CB-1500 and CB-2500 furnaces.
Exploded views and part lists for the CB-500 burner assembly.
Instructions on how to remove the burner nozzle for cleaning.
Procedure for cleaning the burner nozzle to remove blockages.
Contains various wiring diagrams for furnace, burner, and pump connections.
Detailed wiring diagram for the furnace's electrical system.
Wiring schematic specifically for the CB-500 burner.
A ladder schematic illustrating the furnace and burner electrical logic.
Wiring schematic for the metering pump's electrical connections.
Specific installation and maintenance requirements for UK installations.
How to install a protective cover over the burner's oil/air regulators.
Procedure for installing a fire valve element above the burner as per BS 5410.
A logbook for recording furnace maintenance activities and service history.
