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CLEAN BURN CB-1800 - User Manual

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OPERATOR'S MANUAL
CLEAN BURN MODELS: CB-1400, CB-1800, and CB-2800
MULTI-OIL FURNACES
with CB-525-S2 BURNER
IMPORTANT FOR U.S. INSTALLATIONS: All installations must be made in accordance with state and local codes
which may differ from the information provided in this manual. Save these instructions for reference.
IMPORTANT FOR CANADIAN INSTALLATIONS: These instructions have been reviewed and accepted by
Underwriters' Laboratories of Canada as being appropriate for the installation of the ULC labelled products
identified herein. The use of these instructions for the installation of products NOT bearing the ULC label and
NOT identified herein may result in an unacceptable or hazardous installation.
IMPORTANT FOR CANADIAN INSTALLATIONS: The installation of this equipment is to be accomplished by
qualified personnel and in accordance with the regulation of authorities having jurisdiction and CSA Standard B 139,
Installation Code for Oil Burning Equipment.
PUBLICATION DATE: 12/15/01, Rev. 7 CLEAN BURN PART # 43081
U.L. Listed Used Oil
Burning Appliance
#MH15393 (N)
U.L.-C Listed
#CMP217
WARNING: DO NOT assemble, install, operate, or maintain this equipment without first
reading and understanding the information provided in this manual. Installation and
service must be accomplished by qualified personnel. Failure to follow all safety precautions
and procedures as stated in this manual may result in property damage, serious personal injury
or death.

Table of Contents

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Summary

SECTION 1: INTRODUCTION

Guide to this Manual

Provides an overview of the manual's content and structure for safe installation and operation.

For Your Safety...

Details safety statement types and general precautions for safe furnace operation.

SECTION 2: UNPACKING

Removing the Shipping Pallet

Instructions for safely removing the furnace from its shipping pallet.

Unpacking and Inspecting All Components

Guidance on opening shipping containers and inspecting all received furnace components.

SECTION 3: FURNACE ASSEMBLY

Required Tools and Materials

Lists the necessary tools and materials for furnace assembly.

Installing the Observation Port

Step-by-step guide for correctly installing the observation port for flame observation.

Determining the Fan;Blower Assembly Configuration

Explains how to determine the correct fan/blower assembly configuration based on model.

Unit Heater Models: Installing the Fan Assembly

Instructions for installing the fan assembly on Unit Heater models.

Central Furnace Models: Installing the Blower Assembly

Instructions for installing the blower assembly on Central Furnace models.

Installing the Motor Pulley

Guidance on selecting and installing the correct motor pulley for ducting applications.

Installing the Electrical Conduit

Steps for installing the electrical conduit and wiring the blower motor.

Checking the Burner Nozzle and Electrodes

Instructions for checking the burner nozzle and electrode settings for proper operation.

Mounting the Burner on the Hinge Bracket

Guidance on carefully mounting the burner assembly onto the hinge bracket.

Installing the Oil Line Tubing

Detailed instructions for installing the oil line tubing, including precautions.

Locking the Burner into Firing Position

Procedures for securing the burner in its proper firing position.

SECTION 4: FURNACE INSTALLATION

Understanding Installation

Outlines the multi-step process of installing the Clean Burn furnace.

Guidelines for Selecting a Location

Provides essential guidelines for choosing a safe and appropriate furnace location.

Ceiling Mounting

Instructions for securely mounting the furnace using a ceiling suspension system.

Floor Mounting

Instructions for installing the furnace on a non-combustible floor.

Determining the Type of Oil Tank

Explains how to classify oil tanks and adhere to safety guidelines for installation.

Suction Line Specifications (Per Figure 4 E)

Specific requirements for suction line length, lift, material, and fittings.

Suction Line Specifications (Per Figure 4 F)

Specific requirements for suction line length, lift, material, and fittings.

Suction Line Specifications (Per Figure 4 G)

Specific requirements for suction line length, lift, material, and fittings.

Installing the Oil Pump

Provides guidelines and considerations for installing the oil pump.

Wiring the Furnace and Pump

Instructions for safely wiring the furnace and the oil pump.

Wiring to the Furnace

Steps for installing a dedicated electrical circuit to the furnace junction box.

Installing the Oil Lines

Explains the requirement for two oil lines and proper tubing selection.

Installing the Suction Oil Line

Detailed steps and guidelines for installing the suction oil line correctly.

Installing the Pressure Oil Line

Procedures and guidelines for installing the pressure oil line.

Installing the Stack

Guidelines for proper stack design and installation for safe operation.

Installing the Barometric Damper

Steps for installing the barometric damper to regulate draft.

Installing the Wall Thermostat

Steps for selecting a location and wiring the wall thermostat.

SECTION 5: OIL PUMP PRIMING

Understanding Oil Pump Priming

Outlines the series of procedures for priming the oil pump.

Preparing the Canister Filter for Pump Priming

Instructions for filling and preparing the canister filter for priming.

Preparing the Burner for Pump Priming

Steps to prepare the burner, including disconnecting the oil line.

Activating the Pump

Procedure for activating the pump by jumping terminals for priming.

Flushing the Oil Lines

Steps to flush the oil lines to remove air and debris.

SECTION 6: STARTING AND ADJUSTING THE BURNER

Understanding Burner Startup and Adjustment

Outlines the procedures for starting and adjusting the burner.

Preparing the Burner for Startup

Steps to prepare the burner for initial startup, including regulator settings.

Initial Adjustment of the Combustion Air Band

Guidance on adjusting the combustion air band for correct burner ignition.

Adjusting the Air Regulator

Procedure for adjusting the air regulator for proper operating pressure.

Adjusting the Oil Regulator

How to adjust the oil regulator by visually inspecting flame length.

Checking the Operation of the Fan;Blower Motor

Verifying the fan/blower motor operation and cycling via the fan limit control.

SECTION 7: RESETTING THE OIL PRIMARY CONTROL

Using the Reset Button

Step-by-step procedure for safely resetting the oil primary control.

SECTION 8: ADJUSTING THE DRAFT OVER FIRE

Checking for Correct Draft Over Fire

How to check and measure the draft over fire using a draft gauge.

Adjusting the Barometric Damper

Instructions for adjusting the barometric damper to maintain proper draft.

Solving Draft Overfire Problems

Identifies common causes and solutions for draft overfire issues.

Checking Draft Overfire to Determine Severity of Backdraft

Procedure to test for backdraft caused by exhaust fans and its impact on draft.

Installing a Make-up Air Louver

Guidelines for sizing and installing make-up air louvers to ensure adequate airflow.

SECTION 9: MAINTENANCE

Understanding Maintenance

Importance of regular maintenance for furnace peak condition and longevity.

Cleaning the Canister Filter

Step-by-step instructions for cleaning the oil canister filter.

Cleaning Ash from the Furnace

Procedures for cleaning ash from the burner throat and stack components.

Cleaning the Check Valve

Procedure for cleaning and reinstalling the check valve and screen.

Cleaning the Tank

Guidelines for draining water and sludge from the oil supply tank.

APPENDIX A

Detailed Furnace Specifications

Provides detailed specifications for CB-1400, CB-1800, and CB-2800 models.

Burner Technical Specifications

Lists technical specifications for the CB-525-S2 burner used in the furnaces.

Furnace Dimensions (CB-1400)

Provides dimensional drawings and measurements for the CB-1400 model.

Furnace Dimensions (CB-1800)

Provides dimensional drawings and measurements for the CB-1800 model.

Furnace Dimensions (CB-2800)

Provides dimensional drawings and measurements for the CB-2800 model.

Burner Components

Identifies and illustrates the various components of the CB-525-S2 burner.

Burner Electrode Specifications with Spinner Retention Head

Illustrates electrode specifications and installation of the spinner retention head.

Cleaning the Nozzle

Step-by-step instructions for removing, cleaning, and reinstalling the burner nozzle.

Oil Pump Components

Illustrates and identifies the components of the oil pump assembly.

Vacuum Testing the Oil Pump

Procedure for vacuum testing the oil pump and canister filter for airtightness.

Fan Limit Control

Explains the operation and settings of the fan limit control.

APPENDIX B

Wiring Diagrams

Provides furnace wiring diagrams for electrical connections.

Burner Wiring Diagram

Detailed wiring diagram for the burner assembly.

Ladder Schematic for Models CB-1400;1800;2800

A ladder schematic illustrating the electrical connections for the furnace and burner.

APPENDIX C

Furnace Service Record

A template for recording furnace maintenance and service history.

CLEAN BURN CB-1800 Specifications

General IconGeneral
BrandCLEAN BURN
ModelCB-1800
CategoryFurnace
LanguageEnglish

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