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CLEAN BURN CB-2800 - User Manual

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OPERATOR'S MANUAL
CLEAN BURN MODELS: CB-1400, CB-1800, and CB-2800
MULTI-OIL FURNACES
with CB-525-S2 BURNER
IMPORTANT FOR U.S. INSTALLATIONS: All installations must be made in accordance with state and local codes
which may differ from the information provided in this manual. Save these instructions for reference.
IMPORTANT FOR CANADIAN INSTALLATIONS: These instructions have been reviewed and accepted by
Underwriters' Laboratories of Canada as being appropriate for the installation of the ULC labelled products
identified herein. The use of these instructions for the installation of products NOT bearing the ULC label and
NOT identified herein may result in an unacceptable or hazardous installation.
IMPORTANT FOR CANADIAN INSTALLATIONS: The installation of this equipment is to be accomplished by
qualified personnel and in accordance with the regulation of authorities having jurisdiction and CSA Standard B 139,
Installation Code for Oil Burning Equipment.
PUBLICATION DATE: 12/15/01, Rev. 7 CLEAN BURN PART # 43081
U.L. Listed Used Oil
Burning Appliance
#MH15393 (N)
U.L.-C Listed
#CMP217
WARNING: DO NOT assemble, install, operate, or maintain this equipment without first
reading and understanding the information provided in this manual. Installation and
service must be accomplished by qualified personnel. Failure to follow all safety precautions
and procedures as stated in this manual may result in property damage, serious personal injury
or death.

Table of Contents

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Summary

SECTION 1: INTRODUCTION

Guide to this Manual

Provides guidance on how to use the operator's manual effectively.

For Your Safety

Details critical safety precautions and warnings for furnace operation.

WARRANTY INFORMATION

TRADEMARKS

Lists registered trademarks of Clean Burn and other companies.

COPYRIGHT

States copyright information and reproduction restrictions for the manual.

SECTION 2: UNPACKING

Removing the Shipping Pallet

Instructions for safely detaching the furnace from its shipping pallet.

Unpacking and Inspecting All Components

Procedures for unpacking and checking all furnace components upon delivery.

Furnace Component List

An itemized list of all components included in the furnace shipment.

Warranty Registration

Instructions for completing and returning the warranty registration card.

SECTION 3: FURNACE ASSEMBLY

Understanding Assembly

Overview of the steps involved in assembling the furnace.

Required Tools and Materials

Lists the necessary tools and materials for furnace assembly.

Installing the Observation Port

Step-by-step guide for correctly installing the furnace observation port.

Determining the Fan;Blower Assembly Configuration

Guidance on selecting the correct fan/blower assembly configuration.

Unit Heater Models: Installing the Fan Assembly

Instructions specific to installing the fan assembly on unit heater models.

Central Furnace Models: Installing the Blower Assembly

Instructions specific to installing the blower assembly on central furnace models.

Installing the Burner

Procedures for installing the burner assembly onto the furnace.

Installing the Connector Block, Oil Line Tubing, and Air Line Tubing

Steps for connecting the oil and air lines to the burner assembly.

SECTION 4: FURNACE INSTALLATION

Understanding Installation

Overview of the multi-step process for furnace installation.

Selecting a Location

Guidelines and considerations for choosing a proper furnace location.

Guidelines for Selecting a Location

Details minimum clearances and site requirements for furnace placement.

Determining Air Flow From the Furnace

Explains how to determine appropriate air flow configurations for heat distribution.

Mounting the Furnace

Instructions for constructing mounting systems for the furnace.

Ceiling Mounting

Specific instructions for mounting the furnace via ceiling suspension.

Raised Platform Mounting

Guidance on safely mounting the furnace on a raised platform.

Floor Mounting

Instructions for installing the furnace on a non-combustible floor.

Determining the Type of Oil Tank

Guidance on classifying oil tanks and their installation implications.

Installing the Oil Pump

Step-by-step instructions for installing the oil pump assembly.

Wiring the Furnace and Pump

Procedures for safely wiring the furnace and its associated oil pump.

Installing the Oil Lines

Detailed instructions for installing both suction and pressure oil lines.

Installing the Compressed Air Line

Steps for connecting the compressed air line to the furnace.

Installing the Stack

Guidelines and specifications for properly installing the furnace stack.

Installing the Interior Stack

Instructions for installing single-wall stack components inside the building.

Installing the Barometric Damper

Procedure for installing and setting the barometric damper.

Installing the Stack Penetration

Guidance on safely running the stack through building penetrations.

Installing the Exterior Stack

Instructions for installing insulated 'Class A' stack components externally.

Installing the Stack Cap

Guidance on installing the 'Class A' non-restrictive stack cap.

Installing the Wall Thermostat

Steps for selecting a location and wiring the wall thermostat.

Inspecting the Furnace Installation

Ensures the installation meets codes and allows for pre-startup checks.

SECTION 5: OIL PUMP PRIMING

Understanding Oil Pump Priming

Overview of the process to prime the oil pump for operation.

Required Tools and Materials

Lists the necessary tools and materials for oil pump priming.

Preparing the Canister Filter for Pump Priming

Instructions for preparing the oil canister filter before pump priming.

Preparing the Pump for Pump Priming

Steps to prepare the oil pump head for the priming procedure.

Preparing the Burner for Pump Priming

Steps to prepare the burner for the oil pump priming sequence.

Activating the Pump

Procedure for activating the oil pump via the primary control.

Establishing Proper Oil Flow at the Pump

Ensures a steady oil flow from the pump bleeder port is achieved.

Flushing the Oil Lines

Procedure to ensure oil lines are cleared of air and debris.

Adjusting the Pump Pressure

Guidance on adjusting pump pressure when specific conditions exist.

SECTION 6: STARTING AND ADJUSTING THE BURNER

Understanding Burner Startup and Adjustment

Overview of the procedures for starting and adjusting the burner.

Preparing the Burner for Startup

Steps to ensure the burner is ready for initial startup and adjustment.

Starting the Burner

Instructions on how to initiate the burner startup sequence.

Adjusting the Air Regulator

Procedure for adjusting the air regulator for proper combustion.

Adjusting the Oil Regulator

Guidance on adjusting the oil regulator for optimal flame length.

Fine Tuning the Combustion Air Band

Steps for fine-tuning the combustion air band for a smokeless burn.

Checking for a Smokeless Burn

How to check for and correct smoke from the stack.

Checking the Operation of the Fan;Blower Motor

Verifies the correct operation and cycling of the fan/blower motor.

SECTION 7: RESETTING THE OIL PRIMARY CONTROL

Understanding the Oil Primary Control

Explains the function of the oil primary control and safety lockout.

Using the Reset Button

Procedure for safely resetting the oil primary control after a lockout.

SECTION 8: ADJUSTING THE DRAFT OVER FIRE

Understanding the Importance of Draft

Explains the role of draft in furnace operation and combustion.

Checking for Correct Draft Over Fire

How to use a draft gauge to check for proper draft over fire.

Adjusting the Barometric Damper

Procedure for adjusting the barometric damper to achieve correct draft.

Solving Draft Overfire Problems

Identifies causes and solutions for draft overfire issues.

Understanding the Effect of Exhaust Fans on Draft

Explains how exhaust fans can impact furnace draft and cause backdraft.

Checking Draft Overfire to Determine Severity of Backdraft

Method to determine backdraft severity caused by exhaust fans.

Installing a Make-up Air Louver

Guidance on sizing and installing make-up air louvers.

SECTION 9: MAINTENANCE

Understanding Maintenance

Highlights the importance of regular furnace maintenance.

Annual Burner Tune-up

Recommends scheduling annual preventative maintenance by certified technicians.

Cleaning the Canister Filter

Instructions for cleaning the oil canister filter.

Cleaning out ash

Procedures for removing accumulated ash from the furnace.

Cleaning the check valve;screen

Steps for cleaning the oil pump's check valve and screen.

Cleaning water;sludge out of tank

Guidance on draining water and sludge from the oil supply tank.

End of Season Maintenance

Recommendations for furnace shutdown at the end of the heating season.

APPENDIX A

Detailed Furnace Specifications

Provides detailed technical specifications for furnace models.

Furnace Technical Specifications

Lists key technical data for furnace models CB-1400, CB-1800, CB-2800.

Burner Technical Specifications

Details technical specifications for the CB-525-S2 burner.

Furnace Dimensions (CB-1400)

Diagrams showing the physical dimensions of the CB-1400 furnace.

Furnace Dimensions (CB-1800)

Diagrams showing the physical dimensions of the CB-1800 furnace.

Furnace Dimensions (CB-2800)

Diagrams showing the physical dimensions of the CB-2800 furnace.

Burner Components

Illustrates and lists the various components of the burner assembly.

Oil Pump Components

Illustrates and lists the individual components of the oil pump.

Fan Limit Control

Details the components and settings of the fan limit control.

APPENDIX B

Wiring Diagrams

Provides electrical wiring diagrams for the furnace and burner.

APPENDIX C

Furnace Service Record

A log for recording furnace maintenance and service activities.

CLEAN BURN CB-2800 Specifications

General IconGeneral
BrandCLEAN BURN
ModelCB-2800
CategoryFurnace
LanguageEnglish

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